In Indonesia, fertilizer is important for farming and still relies on imports. But, here is a large amount of palm tree plantation and rich source of urea. They can help you make quality fertilizer. A customer seizes the opportunity, so inquired about how to make palm bunch ash fertilizer in Indonesia. On 2nd April 2024. According to the actual conditions of the client : 1-2 t/h capacity, fertilizer granules making, budget, etc. We sent him a double roller granulation system. The following are the specific details of this case:
The Indonesian customer disscuss details of fertilizer making plan on exhibation
Palm Bunch Ash Fertilizer Making
Country: Indonesia
Capacity: 1-2 t/h
Material: Palm ash, urea, bentonite or attapulgite
Requirement: Granule making
Solution: Double roller granulation machine, dynamic batching machine, chain crusher, disc mixer, screener and packing machine, etc.
What materials are needed to make palm bunch ash fertilizer?
To make quality palm bunch ash fertilizer, you must know the material ty pes and find stable material sources. In general, you can choose materials as follows:
Palm bunch ash
As the name suggests, for palm ash fertilizer production, palm bunch ash is necessary. Moreover, in Indonesia, there are many palm trees planted. So you can get enough main material for fertilizer production.
Acidity regulator
Generally, palm bunch ash is an alkaline substance, which is not suitable for the growth of crops. Therefore, when you make fertilizer from palm ash, you need to add acidic substances to adjust pH to 5-7.5. For this, it is advisable to use urea, monoammonium phosphate, potassium chloride, etc.
Adhesive
In addition, if you want to make palm bunch ash mixture into fertilizer granules easier and faster, you also add some adhesives. What raw materials are suitable for fertilizer binders? – Bentonite or attapulgite is the best choice for you.
Plam ash to fertilizer
Auxiliary materials for palm ash fertilizer making
Adhesive for fertilizer granule production
Learn more about palm bunch ash fertilizer making!
What is the way to make fertilizer using palm bunch ash?
After clearing the materials for palm bunch ash fertilizer making, the Indonesian customer focused on the method of preparing palm bunch ash fertilizer. Here, the client planned to make granular palm ash fertilizer. For this, there are two methods of fertilizer granule production for your choice.
Wet granulation
If you plan to make quality organic and inorganic compound fertilizer granule from palm bunch ash and plan to use liquid acidity regulator, we recommend you wet granulation method. In this process, besides the use as acidity regulator, the liquid also has the function of binder. This can speed up the manufacturing of fertilizer pellets from palm ash powder. For 1-2 t/h small scale powder to pellet project, we especially design SXYZ-2500 disc pellet machine for you.
Wet granulation process of palm bunch ash fertilizer making
However, for those who need a plan of making palm ash fertilizer pellets at a lower cost, it is advisable to buy our roller dry granulation machine. It mainly relies on the extrusion force between two roller to granulate fertilizer powder. So, there is nearly no water involved. This means that you can save money on buying dryer and cooler, which is used to reduce the moisture after granulation. In addition, because of granule making in dry conditions, it is the best option for preparing palm ash fertilizer into pellet with urea as acidity regulator. Because the urea is sensitive to water and has a chemical reaction.
Finally, the Indonesian palm ash fertilizer plant owner considered using urea as material. So he chose to buy the roller press machine for the organic and inorganic compound fertilizer granule making project.
6 Steps in roller granulation system to make palm bunch ash fertilizer granules for you?
In order to make quality palm ash fertilizer pellets, the proportions of various feeding materials is necessary. But with our dynamic batching material, you can feed materials strictly and quickly in required proportions. because it adopts electronic scale and PID alarm system.
For this, material crushing also plays an important role. The finer the material powder, the better the granulation effect. In addition, for fast powder making with palm bunch ash, urea, bentonite or attapulgite, we recommend you use our chain type crusher.
Then, to ensure the balanced nutrients of your final palm ash fertilizer, it is indispensable to mix the materials powder evenly. Here, for 1-2 t/h output, the disc mixer is an excellent machine. Small area occupation and economical price.
Double roller granulator for no drying fertilizer granule making
Forming into fertilizer granules
Next, the most important step for producing fertilizer from palm bunch ash – granule production. You can choose SXJZ-2T roller press granulator. 2t/h capacity and 22kw power. Moreover, according with your requirements for granule shape and size, we will offer you customized roller sheet.
Rotary screener for make better palm ash fertilizer pellets
Screen required size fertilizer pellets
After granulation of palm ash fertilizer, how to remove the nonstandard fertilizer pellets? There is rotary sieving equipment for you. It can divide finished palm bunch fertilizer granules into small, required and large particles. You can return the nonstandard pellets to crush and granulate again.
Small scale fertilizer pellet packaging equipment for sale
Packing finished palm ash fertilizer to sell
Finally, sending qualified fertilizer granules to the bagging machine. Packing them into 10 kg /bag, 20 kg/bag, 50 kg/bag, etc. Therefore, you can sell the palm ash fertilizer to targeted customers with different needs.
The above are details about our communication with the customer about how to make palm bunch ash fertilizer in Indonesia. In addition, if you need other systems for fertilizer making, we can also offer you the best solutions. Such as organic fertilizer making line, liquid fertilizer production system, NPK fertilizer manufacturing plan. Welcome to get your own fertilizer making equipment immediately.
