Compost Fertilizer Making Machine

Why fertilizer composting is the best way to dispose of organic waste

In our daily life, a large amount of organic waste is produced every day. Including animal manure, straw, maize stocks, sugarcane residues, wine waste, etc. If you leave them alone, they will have a serious impact on the surrounding environment. So it is necessary to find the right way to manage these organic wastes. But no matter how you want to make use of it, you must complete the harmless process of organic litter. Especially making organic litter into organic fertilizer. For this, making manure into compost is an ideal choice. Because  during composting, all harmful bacteria, pest eggs and grass seeds will be killed thoroughly. In this way, you can use organic litter as fertilizer without any harm. With the rapid development of organic agriculture today, please believe that your choice of compost fertilizer making project is worthwhile. And SX can provide you with various compost fertilizer making machines. You can choose the most suitable one according to your needs.

Fertilizers produced by organic waste
Fertilizers produced by organic waste

What is the process of compost fertilizer making?

In general, a complete compost fertilizer production process can be devided into three parts. Pre-composting preparation, composting period and further processing. During pre-compost preparation, you need to focus on the moisture control and material size. Doing them well can create conditions for better aerobic fermentation  and shorten the entire production cycle. During composting, professional composting machines will work to help you kill the harmful bacteria, pest eggs and grass seeds in organic material. So it is no longer harmful for crop growth, if using it directly as fertilizer. Then if you compost organic waste for commercial purposes and want to improve your compost competitiveness, you can further process it into organic fertilizer pellets.

Compost fertilizer production line from SX
Compost fertilizer production line from SX

What can you do for better compost fertilizer making in pre-composting preparation?

In the pre-composting preparation process, here are two things you can do to create a better environment for organic fertilizer fermentation.

Enlarge the contact area of compost pile with oxygen

In compost fertilizer manufacturing, sufficient oxygen supply is an item you must focus on. Because this is the reason why microorganisms in organic waste have enough energy to decompose organic matter and generate enough heat to kill the harmful substances in compost piles. For this, it is an excellent choice to enlarge the contact area of compost with oxygen. Here, crushing machine can help you a lot. It can grind big caking and agglomerate into fine powder. In this way, the compost materials can fully contact with oxygen and make better fermentation.

Semi-wet fertilizer crusher for organic compost processing
Semi-wet fertilizer crusher for organic compost processing

Create a suitable humidity condition for better composting

Generally speaking, the most suitable material moisture content for composting fertilizer making is 45%- 65%. However, the main materials of compost fertilizer production usually have a high water content. Which can reach 70%-80%, and even 90%. Such as cow dung, chicken manure, sludge, etc. Here, SX can offer you professional dewatering machine, which can help you remove excessive water from manure quickly and easily. Using this machine, you can reduce the moisture content of compost to 30%-40%. Then, after a preliminary processing process, you can use fertilizer compost making machine to start aerobic fermentation.

SX dewatering machine for better composting
SX dewatering machine for better composting

Which composting machies is suitable for your oragnic fertilizer plant?

For aerobic fermentation process, the key equipment is the compost fertilizer making machine. As a professional fertilizer equipment supplier, SEEC has different kinds of compost machines for your to choose: trench compost turning facility, windrow composting equipment and in-vessel fermentation tank, etc. Using a compost facilities in the fertilizer making process is a mechanical way to accelerating the fermentation process. It will turn over materials to increase oxygen supply and the porosity of the compost piles.


 

Trench compost turning facility

Trench composting is widely used in organic waste disposal.  As its name suggests, it usually stacks raw material in fermentation groove and uses trench type composting machine to turn it. So organic material can fully contact with oxygen and finish fermentation faster. Then what is the size of the fermentation groove? In general, this is determined by your compost scale and composting machine you plan to buy. You can fermnetation trench with a width of 2-30 m and a dipth of 1-3m. Here, SX can provide you with groove type compost turner, wheel type composter and chain plate type compost turning machine.

Trench compost turning machine in SX
Trench compost turning machine in SX

Windrow composting equipment

If you perfer to make compost on the ground and don’t want to build fermentation trench. You can choose to buy windrow compost turner for your organic fertilizer compost business. Windrow composting is to collect organic materials and pile them into windrows, whose sections are trapezoidal or triangular. Then when windrow compost machine passes over the piles, it will mix and turn material with stirring teeth at the bottom. This will transport  oxgen  in material and dissipate excessive heat, so you can make a better fermentation. In SX, there are two types of windrow composters for your choice. Crawler compost tunrning machine and moving type compost turner.

Crawler type compost machine for fermentation on the ground
Crawler type compost machine for fermentation on the ground

Moving type compost turner for flexble manure fermentation
Moving type compost turner for flexble manure fermentation

In-vessel composting machine

If you want to make compost fertilizer in a small space, SEEC recommend you to use the in-vessel composter in your plant. This kind of machine usually makes compost fertilizer in a full-closed enviroment. During this process, the mixing shaft in the machine will regularlly blend the raw material to speed up aeromatic fermentation. In addition, it is also equipped with oxygen supply device and  gas waste collector. So it can help you make compost in a enviromrntally friendly manner and in a short time. And inorder to meet your requirements, we especially design two kinds of in-vessel composters for your chocie. Including vertical fermentation pot and horizonal fermentation tank.

In-vessel composting equipment for faster fermentation
In-vessel composting equipment for faster fermentation

How to further process compost into high quality organic fertilizer?

After the material is fermented, you can further process it into powdery compost fertilizer or granular organic fertilizer. If you want to process it into powdery compost fertilizer, you only need to separate qualified powder  from waste by powder screener. Then, you can package them through SEEC automatic packaging equipment.

However, if you want to get fertilizer granules products , we can fully meet your requirements. The granulation process is common in commercial fertilizer production process. When the powdery composted materials continuously finish the process of granulating and densification in fertilizer pellets making equipment, they will become granular fertilizer. Then, they need drying and cooling process for better store for commercial purpose. Then fertilizer screening machine will help you sort the high quality products which meet the production requirements. Finally you can bag them to sell.

Automatic packaging equipment for sale
Automatic packaging equipment for sale

Compost fertilizer granulator for sale
Compost fertilizer granulator for sale

Fertilizer screener for sale
Fertilizer screener for sale

How to run a compost fertilizer business with low cost?

If your budget is limited, you can start with a small compost fertilizer business with low cost. For small scale compost fertilizer business, SEEC has designed a powder compost fertilizer production line for you. In this production line, the main compost fertilizer making machine includes the compost turner, SEEC new type vertical compost fertilizer crusher, rotary screen machine, belt conveyor and the compost fertilizer packaging equipment. This production line runs smoothly and has strong adaptability to the working field. If you have any special requirements for the facilities in this production line, welcome to contact us freely. We can communicate about the details of this project and provide customized service for you.

Small scale powdery organic fertilizer making line
Small scale powdery organic fertilizer making line

How to make compost manure fertilizer?

Manure is a kind of organic wastes for organic fertilizer making in agriculture. It is rich in organic matter, especially contains the important nutrients such as nitrogen, phosphorus, potassium and other trace elements. But, fresh manure can not be used directly as fertilizer. They will ferment naturally in the soil and produce high temperatures to kill the plant. What’s worse, they will bring lots of pathogens into the soil. These pathogens will contaminate the surface water and groundwater.

So, composting is a good way to kill the harmful substances in animal manure and make them into high quality manure fertilizer. Take cow manure composting for example, if you want to make compost manure fertilizer from cow dung, the first thing you need to do is dehydrating the feces. Then, you can mix the dehydrated animal manure with crop straw or wood chips to make compost manure fertilizer. For manure composting, SX recommend you the following facilities to get high quality compost manure fertilizer.

Fertilizer composting machine in XS
Fertilizer composting machine in XS

What is needed to set up a compost fertilizer plant?

To set up a compost fertilizer plant, you need a professional compost fertilizer making machine supplier help you design for your compost fertilizer business. In addition, you need to consider the production costs to increase or decrease your project budget. Of course, your budget should include equipment acquisition cost, site cost, labor cost, energy consumption cost and the later maintenance cost. So, if you want to set up a compost fertilizer plant in your country, just tell us about your budget and business plan. Then, SX will tailor for you a with a satisfactory compost fertilizer business plan.

Low cost compost fertilizer production line
Low cost compost fertilizer production line

How does environment become clean by making compost fertilizer?

When we make compost fertilizer from the organic wastes in our life, the environment we live in will become more beautiful and clean. This has not only boosts the organic farming but also promotes the sustainable development. With the help of compost fertilizer making machine, most of the organic materials in our life will transfer into organic fertilizer and widely used in the field of crop cultivation.

Especially the organic wastes such as animal manure and crop straw, they will become useful fertilizer rather than randomly stacked in farms or other places. Besides, the landscape also needs organic fertilizer to feed the plants for netter and healthy growth. So, compost fertilizer using in different fields to make our life become more beautiful. At the same time, the demand of compost fertilizer will grow up. If you want to invest in compost fertilizer manufacturing, it would be a great time for you to contact us.

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