Commercial chicken manure processing is one of the most profitable investments for chicken farms, industrial fertilizer manufacturers and organic farming enterprises. Whether you plan to start a chicken poop fertilizer making project for $200,000-$100,000 or $100,000-$500,000+ costs, 50,000 or 100,000 T/Y output, 200,000 or 3 millions birds poultry farm, YUSHUNXIN can provide turnkey EPC solutions to powder organic fertilizer systems and chicken manure granulation plants.
Main Paramaters
- Capacity: 1-20 t/h
- Cost: $100,000-$500,000+
- Area: 800-10,000㎡
- Final products: granules or powder
- Application: Chicken farm manure management of 200,000-3 millions birds, organic fertilizer making of 20,000 or 100,000 T/Y
Why Is Chicken Manure Fertilizer Production a Profitable Business?
Whether you are looking for an efficient solution for large-scale chicken manure management or planning to establish a commercial organic fertilizer plant, investing in a chicken manure fertilizer production line can bring significant economic and environmental benefits. YUSHUNXIN provides complete organic fertilizer production solutions that help customers convert poultry waste into valuable organic fertilizer products.
Integrated Egg and Broiler Producer Manure Management Efficiently
For integrated egg producer or commercial broiler farm, large amounts of chicken manure can create storage, odor, and environmental challenges. Commercial chicken manure processing offers a practical way to manage waste quickly and sustainably. Instead of paying for manure disposal, as chicken farm owners, you can convert chicken manure into nutrient-rich organic fertilizer. This will create an additional source of income while reducing environmental risks.
High-Profit Organic Fertilizer Production
In addition, if you plan to establish an organic fertilizer manufacturing plant, it is also an ideal choice to recycling chicken manure as raw materials. Due to its high organic matter and nutrient content. chicken manure is readily available and cost-effective. By making commercial organic fertilizer production from chicken manure, you can sell it widely to agriculture, horticulture, and soil improvement projects.
Which Is the Best Solution for Chicken Manure Processing Below or Over $100,000 Investment?
The most suitable solution for chicken farm manure management depends on your investment budget and business objectives.
$100,000-$500,000+ Budget Chicken Manure Fertilizer Production Plan
If your budget for chicken poop treatment project is over $100,000 and want to produce commercial organic fertilizer, processing chicken manure into fertilizer granules is the preferred option. By composting, batching, crushing, screening, mixing, granulation, drying, cooling, coating and packaging, you can produce granular fertilizers with higher market value. Because of easier transportation, longer storage life, better nutrient release and wider acceptance of mechanical spreading. Furthermore, automated chicken litter fertilizer granulation systems allow continuous working and higher profitability.
$20,000-$100,000 Cost Chicken Poop Disposal System
Is there a more economical solution for quickly disposing of broiler manure in a large scale? Lower than $100,000 costs? Absolutely, you can choose to process chicken poop into powder organic fertilizer. Powdery chicken manure fertilizer making line require fewer machines, only composter, feeder, grinder, screener and bagging machine. So, there is a lower investment in both equipment purchasing, labor force, area, etc, for chicken manure processing. For invest in $20,000-$100,000 for a powdery chicken poop fertilizer production plant set up, you start a operation of 1-20TPH , namely 100,000 tons per year maximum.
How to Choose Right Commercial Chicken Poop Fertilizer Production Plan?
As mentioned above, converting chicken manure into fertilizer granules is usually the most profitable option for commercial investors. For this, YUSHUNXIN especially design various chicken manure fertilizer granulation solutions according to target output, available land, and investment budget. Among them, there are 2 types of systems favoured by most commercial organic fertilizer manufacturers.
Industrial Chicken Manure Fertilizer Granulation Project of 60,000-100,000 T/Y
When you plan to extend your industrial organic fertilizer pellets making business targeting 60,000-100,000 tons annually (about 8-15 TPH), we usually recommend a rotary drum granulation system with wheel compost turner involved. Whether you are operating a large chicken farms group, or extend agricultural investment project, this solution can fully meet your requirements of the large operation. While, it usually requires only costs of USD 360,000-500,000+ and 6,000-11,000㎡. And its working as follows.
For using chicken poop as fertilizer, composting is necessary to kill pest eggs, pathogen and grass seeds. Here, a 20m wheel type compost turner can quickly finish the large-scale chicken poop composting and support 100,000 T/Y organic fertilizer pellets making. Then the composted chicken litter enters the 3×5m loader feeder, SXFLF-1000 vertical crusher, SXGS-2080 powder screener, SXSJ-1050 double shaft mixing system. You can process chicken manure compost with uniform size powder and rich nutrient.
Then, the key to process the large amount of chicken poop compost into pellets, the best choice is SXZGZ-2080 rotary drum granulator. Under wet granulation process and drum rotation, you can produce commercial organic fertilizer of 15TPH quickly. Finally, to improve finished chicken manure fertilizer granules quality, you can choose to further processed with disc pelletizer, SXGS-2080 granule screener, SXHG-2222 rotary dryer ×2, SXRC-2222 rotary cooler, 2*8m coating machine, and automatic packing system, the final product is ready for commercial sale.
| Equipment | Model | Capacity (TPH) | Power (kW) | Price (USD) | Qty |
|---|---|---|---|---|---|
| Wheel Type Compost Turner | SXLP-20000 | 15-20 | 45 | 55,000-75,000 | 1 |
| Loader Feeder | SXLF-3050 | 10-15 | 5.5 | 5,000-8,000 | 1 |
| Vertical Crusher | SXFLF-1000 | 8-15 | 37 | 6,000-8,000 | 1 |
| Powder Screener | SXGS-2080 | 10-20 | 15 | 6,000-8,000 | 1 |
| Automatic Batching Machine | PLD-4 | 10-15 | 7.5 | 8,000-15,000 | 1 |
| Double Shaft Mixer | SXSJ-1050 | 10-15 | 22 | 8,000-12,000 | 1 |
| Rotary Drum Granulator | SXZGZ-2080 | 8-15 | 30 | 40,000-65,000 | 1 |
| Disc Pelletizer | SXYZ-3600 | 4-6 | 18.5 | 10,000-18,000 | 1 |
| Granules Screener | SXGS-2080 | 10-20 | 15 | 6,000-8,000 | 1 |
| Rotary Dryer | SXHG-2222 | 8-16 | 37 | 41,000-70,000 | 2 |
| Rotary Cooler | SXRC-2222 | 10-20 | 30 | 20,000-30,000 | 1 |
| Coating Machine | 2×8m | 10-15 | 11 | 10,000-18,000 | 1 |
| Belt Conveyor | B-800 | – | 4 | 2,500-3,000 | 12-16 |
| Double Bucket Packing Scale | DCS-50F | – | 10 | 8,000-15,000 | 1 |
| Dust Collection System | – | – | 25 | 10,000-20,000 | 1 |
| Heat Generation System | – | – | 15 | 20,000-30,000 | 1 |
| PLC Control System | – | – | 10 | 12,000-25,000 | 1 |
| EXW Cost | – | – | – | 368,000-485,000 | – |
Entry-Level Chicken Poop Pelletizing Solution of 20,000-60,000 T/Y
However, if you want to get returned faster or plan to enter the chicken manure organic fertilizer making business for the first time, you can start with a 5-8TPH chicken manure granulation project. Whose annually output can reach 20,000-60,000 tons. For this scale, we usually recommend a combination of stirring teeth granulation technology and groove type compost turner.
Because, Compared with the large industrial drum organic fertilizer granulation line, this solution can support your 20,000-60,000 T/Y chicken manure granulation project easily, while requires less land (3,000-5,000㎡) and a lower investment budget (USD 100,000-350,000). At the same time, you can produce granular organic fertilizer with higher hardness and 2-5mm size.
In general, this 20,000-60,000 T/Y T/Y chicken poop pelletizing plan contains fertilizer machines as follows. Groove type compost turner, 2*4m loader feeder, SXSF-120 semi-wet crusher, SXGS-1870 powder screener, automatic batching machine, SXSJ-0830 double shaft mixer, SXJZ-1500 stirring teeth granulator, 1500 polishing machine, SXGS-1560 granules screener, SXHG-2020 rotary dryer, SXRC-1818 rotary cooler, 2*8m coating machine, single bucket bagging scale and drying heat generation system, dust collectors, PLC controller, etc.
| Equipment | Model | Capacity (TPH) | Power (kW) | EXW Price Range (USD) | Qty |
|---|---|---|---|---|---|
| Groove Compost Turner | SXFD-3000 | 5-8 | 15 | 8,000-15,000 | 1 |
| Loader Feeder | SXLF-2040 | 5-8 | 3 | 3,000-6,000 | 1 |
| Semi-Wet Crusher | SXSF-120 | 5-8 | 35 | 3,500-5,000 | 1 |
| Powder Screener | SXGS-1560 | 6-10 | 5.5 | 4,000-8,000 | 1 |
| Automatic Batching Machine | PLD-3 | 5-8 | 4.5 | 6,000-12,000 | 1 |
| Double Shaft Mixer | SXSJ-0830 | 5-8 | 11 | 4,000-8,000 | 1 |
| Stirring Teeth Granulator | SXJZ-1500 | 6-8 | 110 | 15,000-25,000 | 1 |
| Polishing Machine | PXJ-1500 | 3-5 | 7.5 | 5,000-8,000 | 2 |
| Granules Screener | SXGS-1540 | 5-8 | 5.5 | 4,000-7,000 | 1 |
| Rotary Dryer | SXHG-2020 | 8-15 | 37 | 30,000-60,000 | 2 |
| Rotary Cooler | SXRC-1818 | 7-12 | 26 | 10,000-30,000 | 1 |
| Single Bucket Packing Scale | DCS-50 | – | 2.2 | 3,000-6,000 | 1 |
| Dust Collection System | – | – | 15 | 5,000-15,000 | 1 |
| Heat Generation System | – | – | 7.5 | 10,000-20,000 | 1 |
| Belt Conveyor | B-600 | – | 4 | 2,200-2,600 | 12-16 |
| PLC Control System | – | – | 8 | 5,000-15,000 | 1 |
| EXW Cost | – | – | – | 153,000-300,000 | – |
Are There Economical Chicken Manure Processing Plans for 1-5 Million Birds Poultry Farm?
Absolutely. If you simply requires an efficient way to manage chicken poop and reduce environmental pressure, it is the most economical solution to buy a powder organic fertilizer production system. Because simpler process of only crushing, screening and bagging employed on the basic of chicken poop composting. It can operate well for 1-5 Millions chicken manure management while with a lower cost ($20,000-$100,000) and limited area (800-1000 ㎡).
3-5 Million layers Farm Manure Management Plan for egg company
If you are a egg company and operate large layer farms with about 3–5 million birds, the best solution for chicken poop disposal is a 10–20 TPH powdery organic fertilizer production line.
A farm of 3–5 million birds generally generate more than 400 tons of fresh manure every day. Even after moisture reduction and composting, the manure volume remains significant. For this large powdery chicken manure fertilizer making project, it is also advisable to use a 20m wheel type turner for composting and vertical crusher for wet composted chicken manure powder making. The former is the best for centralized chicken manure disposal in a farm because of wider and deeper turning. The latter can grind composted chicken poop into fine powder without blocking because of vertical design and no screen mesh.
When the system works 2 shifts per day, 8 hours a shift, you can process 400-800 tons of chicken manure into 150-300 tons of powdery organic fertilizer a day. It is depended on your material moisture. As for the workshop land and investment, it requires only USD 60,000-100,000 and 3,000-5,000㎡
Get customized powdery chicken manure fertilizer production solution now!
0.5-3 Million Chicken Poop Disposal System
When it comes to poultry farm manure disposal with 500,000- 3,000,000 birds, you need to treat around 60-400 tons of manure waste per day. For this, a 3-8TPH powdery fertilizer production system is generally sufficient.
In this case, many farm owners prefer a powdered chicken poop fertilizer production solution of crawler windrow composting machine and semi-wet grinder combination. While easily support you prepare powdery organic fertilizer from chicken manure with 3-8 tons per hour, it will offer you reduced infrastructure requirements and lower investment in equipment purchasing.
Also, you need to prepare a budget of USD 30,000-60,000 for the system and a workshop for 1,000-3,000㎡ for equipment installation.
Inquiry detailed parameters of the chicken poop fertilizer production line!
Besides the above business plans for chicken dung fertilizer manufacturing, we also can provide you with many other fertilizer making project designs for your choice. Such as cow dung fertilizer making line, biofertilizer production system, etc. You are sure to find the one you want!
