The Philippines is a country that makes animal husbandry a priority industry. It provides strong policy support for farmers. Including policy support on production, market, training and related systems. Therefore, there are many poultry farms in the Philippines. For these poultry farm owners, poultry waste management is important. And making it in organic fertilizer is an ideal choice for them. So on 18th July 2022, a customer from Philippines who has a 240,000 birds farm inquired us about it. The following are the specific details of the case of chicken manure fertilizer production line for 240,000 birds farm in philippines:
Discuss fertilizer production equipment with Philippines customers
What capacity of organic production line is best for 240,000 birds farm?
This customer from Philippines has a chicken farm of 240,000 birds, so we recommend him choose a 2t/h fertilizer production line for chicken manure. Because an adult chicken can produce about 0.15 kg of manure a day. So 240,000 birds will produce about 36,000 kg of manure per day, equal to 36 tons. But the chicken manure from the Philippine customer is fresh. It contains solid and water. Only 1/3 of it can be used to prepare organic fertilizer. Therefore, the feces generated by 240,000 birds a day can make 12 tons of organic fertilizer. And considering that you need to add other materials during chicken manure fertilizer preparation. We recommended him a 2 t/h organic fertilizer making line of chicken manure.
What equipment is needed to 2 t/h chicken manure fertilizer granule production line?
From the communication with the Philippines customer, he perfer to making organic fertilizer pellets from chicken manure. Generally, a whole chicken manure fertilizer production line of granules usually consists of 9 parts. Composting, batching, crushing, mixing, granulating, screening, drying and cooling, coating and packaging. Every process has its own unique role. The because of 2 t/h chicken poop granulation output, you needs equipment as follows:
Fertilizer composter will help you create a suitable environment for chicken manure fermentation. SXCF-3000 groove compost machine is a trench fermentation machine. Which has a turning width of 3 m and turning depth of 0.8 m. So, it can fully meet your requirements of 2 t/h chicken manure fertilizer production. Moreover, the machine can kill harmful bacteria, pest eggs and grass weeds in chicken droppings within 20 days.
In order to ensure sufficient nutrients contained in fertilizer, usually we will add some auxiliary materials to chicken manure. At that time, batching machine can help you control the amounts of these materials.
If you want to make chicken dung fertilizer granules with a smooth appearance, crushing machine is necessary. The machine will break agglomerated material into fine powder. So the composted chicken manure can form into granules quickly and the possibility of equipment blocking in subsequent processes will decrease. For 2 t/h output, SXSF-60 semi-wet material grinder is the most economical choice.
After crushing, it is advisable to blend various materials evenly, so that your final fertilizer has a balanced nutrients. In all fertilizer mixer, we recommend you buy a disc mixer if you plan to setup a small chicken manure fertilizer granulation plant. Because it has a low price and small area needed. Like SXPJ-1600 disc fertilizer mixer has a 2-4 t/h capacity, but only needs $2,000.
Compost turner for chicken manure fermentation
Mixing machine for chicken dung processing
Dynamic batching machine for compound fertilizer production
Semi-wet crushing machine for manure powder making
Granulator can turn powdery chicken manure compost into organic fertilizer granules. This can prevent chicken dung fertilizer from sticking and layering. So it is convenient to transport, store and use. And for 2 t/h chicken manure pellets making, pan pelletizer is the best choice.
Screener is the key process for distinguishing qualified from unqualified fertilizers. And the unqualified pellets will be returned to re-granulate. This can greatly reduce the waste of materials.
Dryer and cooler will further remove the moisture of fertilizer granule to make it meet the international requirement. Then the quality of fertilizer pellets will also improve.
After packaging, the finished fertilizer is convenient to store and transport. And you can pack them into bags with different volumes, which can meet different needs of your customers.
You can choose them according to your needs. And we will design the project according your requirements
Is there a equipment for faster composting chicken manure from 240,000 Birds Farm?
Groove type compost turner is the best economical choice for 240,000 Birds chicken farm manure fertilizer fermenetation. But The Philippine customer was interested in a fast composting one. For this, you can buy a vertical fertilizer fermentation tank.
Because of in-vessel fermentation method employment, it can slow down the heat dissipation and isolate cold from outside world. Therefore, it can help you compost chicken manure faster even in cold winter. It is within 15 days. In addition, vertical fertilizer fermentation tank is your optimal option if you don’t have enough space for chicken manure compost. Only needs 10-30㎡, it can finish material fermentation. And it also can meet your requirement for no secondary pollution. Because vertical fertilizer fermentation tank makes aerobic fermentation in a closed environment. And it has a specialized treatment system for waste gas.
Vertical fermentation tank for chicken dung organic fertilizer making
Finally, after negotiation, this customer from Philippines choose the in-vessel fermentation tank for his chicken manure fertilizer production line.
Can 70% chicken manure used in fertilizer granulation?If not, how to dry chicken manure?
As mentioned above, the material from the Philippine customer is fresh chicken droppings. In general, it is a mixture of solids and water. This means it has a high moisture content, which has a serious impact on composting and final produced organic fertilizer quality. Therefore, fresh chicken dropping is not suitable for starting organic fertilizer preparation directly. Then how to adjust the water content of chicken poop and make it suitable for organic fertilizer manufacturing? For this, we can provide you with two solutions for your reference.
Add dry organic materials
If the moisture content of chicken dung is lower than 80% and you want to finish water content reduction at a low cost. You can choose to adjust the waster content of manure by adding some materials with low moisture. Such as straw, corn cob, peanut cake, rice husk, etc. You can mix them with chicken manure or pave them on the bottom layer of fermentation groove to absorb excess water. Then the moisture will decrease to 50%-60%, which is suitable for composting.
Use SX dewatering machines
In addition, if you want to remove excessive water from chicken poop quickly and easier, you can use fertilizer dewatering machine directly. It can separate solid chicken manure and water quickly. And after dewatering, the moisture of chicken droppings is about 30%. Moreover, in order to meet the different requirements of customers, we especially design two kinds of manure water remove machines for your choice. They are inclined screen solid-liquid separator and screw dewatering equipment. The former is more suitable for processing materials with low solid content and high water content of over 80%. Such as fresh cow dung, pig manure, horse droppings, wine waste, etc. But for chicken manure processing, which has low moisture content. We recommend you choose screw dewatering equipment.
Materials with low moisture for chicken manure fertilizer making
The above are details about our communication with the Philippines customer about chicken manure fertilizer production line for 240,000 birds farm . Expect chicken manure disposal line, SX fertilizer machinery also can provide you with many other fertilizer making lines. Such as chicken manure compost system, chicken dung pellet making, cow dung fertilizer processing line, etc.
Compost turner for chicken manure fermentation
Fertilizer granulating machine
