With the development of agriculture in Australia, more and more companies expand their business to the fertilizer manufacturing. Especially those whose products can be used as fertilizer material. When they want to make fertilizer from their products, professional fertilizer equipment can help them a lot. On 2nd September 2022, a company, which is committed to environmental remediation technology, inquired about how to prepare compound fertilizer out of super phosphate and its proprietary dry powder reagent? Then after discussing the details of his requirements, we sent him a 2t/h double roller granulation line for compound fertilizer making line. The following are the specific details of communication in this case:
Compound fertilizer plant investor come to YUSHUNXIN visit roller granulator
Project Overview
Country: Brisbane, Australia
Capacity: 1-2 T/H
Material: super phosphate, proprietary dry powder reagent
Are there any requirements for powder raw material?
As mentioned above, this customer from Australia wanted to make compound fertilizer from super phosphate and its proprietary dry powder reagent. So he asked us are there any requirements for powder raw material? Is this powder reagent suitable for complex fertilizer production?
What kind of materials suitable for phosphate-based compound fertilizer making?
SX fertilizer processing machines are made of anti-corrosion, wear-resistant steel. So they have high adaptability and are suitable for many kinds of chemical materials processing. However, there are two items you need to focus on when choosing materials for your manufacturing of compound fertilizer.
For one thing, it is absolutely not allowed to use harmful materials or materials that will produce harmful substances after mixing together.
For another, you need to select materials according to your needs. For SSP fertilizer making, you also need to buy sulfuric acid or nitric acid. But, if you plan to produce phosphate-based NPK compound fertilizer, you also need to add materials that contains rich nitrogen and Potassium. Such as urea and ammonium sulfate can provide nitrogen for your complex fertilizer making. Potassium chloride (MOP) and potassium sulfate (SOP) contain rich potassium nutrients.
Compound fertilizer granules made by SX equipment
Is this powder reagent suitable for complex fertilizer production?
For this Australian client, super phosphate is a source of phosphate elements in compound fertilizer. Moreover, the powder reagent has the ability to reduce heavy metals and other pollutants in soils, water and industrial solids and sludges. If using it in soil, it can neutralize acid, trap trace metals and prevent leaching, whilst enhance nutrient retention capacity and promote vigorous plant growth. Therefore, it is an ideal choice to improve compound fertilizer quality.
Which granulator is suitable for your compound fertilizer production?
The customer from Australia planned to turn his powdery materials into granular compound fertilizer for commercial purpose. And the phosphate-based compound fertilizer pellet output is 1-2 T/H. For this, the double roller granulation line is the best choice.
1-2 tons complex fertilizer pellets making output
In terms of capacity, roller granulator is an ideal choice for small scale chemical fertilizer granule production. In general, it has 3 models – SXDJ-1T, SXDJ-1.5T and SXDJ-2T. Their output of phosphate-based compound fertilizer pellets are 1 t/h, 1.5 t/h and 2t/h respectively.
Moreover, the 97% high granulation rate of most chemical powder is also an highlight that attract fertilizer mamufacturers. On the one hand, the ball sockets on rollers has same size, which is key to press phosphate powder mixture into fertilizer pellets. On the other hand, there is stirring teeth and screen under the rollers to generate granuar complex fertilizer without sticking.
Low Cost for complex fertilizer pellets production
Because the double roller extrusion machine mainly adopts dry extrusion granulation method, which makes fertilizer preparation process nearly without water. So it doesn’t need to spend money on drying and cooling. General, the roller press granulation line for 1- 2 T/H phosphate-based compound fertilizer manufacturng needs 6 machines. Including batching machine, SXNS-40 urea crusher, double shaft mixer, SXDJ-2T roller granulator, SXGS-1030 screener and packing equipment.
Roller granulation line for compound fertilizer production
Is there this fertilizer making line in Australia you can visit?
If you want to know how the whole double roller granulation line works to produce compound fertilizer, we can send you related pictures and videos. They were all filmed on site in our equipment manufacturing factory or customers’ fertilizer making workshops. And if you want to further test it, you can come to our factory for on-site inspection. Our fertilizer equipment manufacturing factory is located in Chengguan Township, Xingyang City, Zhengzhou City, Henan Province, China.
The above are details about our communication with the customer from the Australia. In addition, double roller granulation line, we also can provide you with solutions for compoud fertilizer production. They are economical disc pelleting system, rotary drum granulation plan with large capacity and high erosion resistance, etc. If you are interested in them, please contact us immediately.
