Vertical fertilizer fermentation pot is a key equipment to make high quality organic fertilizer. It is widely used in industrial organic waste composting so that it is harmless to make organic fertilizer. Because it can decompose organic waste quickly with only 10-15 days while need an area of 20-50 square meters. In addition, there are also professional gas waste treatment system and upgrading powdery and granular fertilizer making plans for you. Whether you want to dispose of manure waste simply or start an industrial organic fertilizer production business, YUHSUNXIN will offer you the customized solutions. If you need more details or have any special requirements, welcome to contact us immediately.
Why the vertical fermentation pot can decompose organic waste quickly for you?
Do you want to finish the organic fertilizer composting fast? The vertical fertilizer fermenter is an ideal choice. Because it has unique designs of in-vessel composting and high automation.
In-vessel composting of organic waste
The vertical composting pot adopts in-vessel composting method. This decomposes organic manure waste in a sealed and closed environment. With rock wool insulation layer, it can help you insulate cold temperature influence in winter and retain heat for fast aerobic fermentation of organic fertilizer. Even, you can finish a industrial organic fertilizer composting within 15 days.
organic fertilizer fermentation tank design diagram
automatic composting process of in-vessel
High automatic fertilizer fermentation
Another key advantage is automatic fertilizer fermentation. With PLC control system, the closed fertilizer fermentation machine features intelligent and automatic monitoring of temperature, moisture, and oxygen levels. Then, it will adjust the material feeding, mixing, aeration, oxygen supply, and discharging for your organic waste composting project. Therefore, decompose organic waste with vertical fermentation pot not only improve efficiency but also minimize labor requirements and prevent unpleasant odors or secondary pollution.
How does the organic fertilizer fermentation tank work to compost manure waste?
Can you offer more details about the in-vessel composter working process? Of course. In fact, this is a high temperature aerobic fermentation tank. As the name suggests, it decomposes your wet manure waste into harmless for organic fertilizer making by high temperature environment creation for aerobic fermentation. For this, it contains 4 parts.
Material feeding with lift bucket
Before starting the closed fertilizer fermentation, you need to prepare manure or organic residues materials with a moisture content of 50–70%. When the materials moisture is right for in-vessel composting, you can transport them to material bucket directly. It will lift to send the organic waste to vertical fermentation pot without worker operation. Usually, the bucket can lift about 1-1.5 m³ of organic waste for composting per batch.
loading bucket for material feeding into in-vessel compostor
in-vessel compostor working for fast fertilizer fermentation
Oxygen supply for fertilizer aerobic fermentation
Then, to create an excellent environment for in-vessel aerobic fermentation, there is professional oxygen supply system for YUSHUNXIN fertilizer fermenter. In both upper and lower side of the fertilizer fermentation tank, we especially design device to heat the air that is pressured into the tank by roots blower. Therefore, you can compost organic fertilizer fast even in cold winter. At the same time, it also an integrated oxygen sensor monitors concentration in real time. When oxygen levels drop, the system automatically adjusts airflow so that aerobic conditions stay optimal for industrial fertilizer decomposition.
Ensure 60–75 °c temperature in organic fertilizer compostor
But, to ferment organic manure quickly, one of most important tips is to ensure temperature in organic fertilizer compostor to 60–75 °c. The stainless‑steel mixing blades is designed for this. With regular turning, the material will contact with the oxygen better for better composting while the extra heat disperse timely for controlling the composting temperature to 60–75 °c. This makes harmful pathogens in manure waste killed while beneficial bacteria thrive. In this way, you can dispose of manure waste into commercial compost fertilizer better.
composted organic fertilizer from vertical fermentation pot
Organic compost fertilizer discharging
When aerobic fermentation finishes, the compost is automatically discharged from the fertilizer tank. Here, you can get quality organic compost fertilizer of about 30% humidity, PH 6–8, and a carbon-to-nitrogen ratio of 25–30%.
Can the in-vessel composter be used for chicken manure disposal with 100,000 birds?
Of course. To fully meet your needs to compost organic waste in both large and small scale, we especially design in-vessel compostor with various capacity. From 10m³-150m³. Here, for a chicken farm waste management plan for 100,000 birds, a SXFT-100 vertical fermentation pot system is enough.
Each chicken typically generates 0.1–0.15 kg of fresh manure per day. Taking an average of 0.12 kg, there is 12 tons of chicken poop need to dispose of a day in a 100,000 birds farm. With a moisture content of about 50%-70%, you need to buy a industrial fertilizer fermenter for decomposing chicken waste of 12-15 m³/day. Considering a 10–15 days composting time of the in-vessel fertilizer compostor, a 100-120 m³ (SXFT-100) model is an ideal choice. During in-vessel composting, organic matter decomposes and loses about 40–50% of its volume due to water evaporation and microbial degradation.
Top 4 Differences between fermentation tank and compost turner
Besides fertilizer fermentation tank, there are also various compost turner. They can both be used for organic fertilizer composting. But there are some differences between them. You can choose according to your needs.
Less space occupation
If you have enough space for organic fertilizer composting, we recommend you to choose commercial compost turner. The machines can fully meet your requirements of both small and large scale composting, high automation and mobile moving, etc. But if your fertilizer plant is limited, our organic fermentation pot will be your ideal choice. Only an area of 10-30㎡, it can help you finish fertilizer fermentation.
Crawler type windrow fertilizer composting machine
Composting method
Composting organic fertilizer in trench and on the disclosed ground are 2 common composting methods in fertilizer suppliers. At that time, composting turner is your best option. including groove type compost turner and windrow compost turner. But if you want to prepare organic fertilizer by in-vessel fermentation method for less pollution. We recommend you to use vertical fermentation pot. It makes fermentation in a closed environment. So there is no smelly odor during fertilizer compost. In addition, it is equipped with water spray tower and activated carbon box. They can absorb NH3, H2S and other harmful gases produced by fermentation. It is the perfect solution to secondary pollution.
All year round fertilizer fermentation
If you need a fertilizer composter that decompose organic manure all year round, we commend you to choose fermentation tank. It starts fertilizer composting in a sealed space and uses polyurethane as an temperature insulation layer. This makes your organic fertilizer production less affected by the outside world. Therefore, you can process compost fertilizer fast without outside world influence, even in cold winter.
They are also different at price. On the whole, the cost of fermentation pot is more than fertilizer compost turner. If you have a high budget, fermentation tank is your optimal choice. Its price is ranging from $30,000 to $100,000. But if your budget for fertilizer compost equipment purchasing is limited, fertilizer compost turner is an better choice. Both moving type compost machine and groove type compostor are excellent options.
What you need to do before composting organic waste by vertical fermentation tank?
Adequate preparation is the prerequisite for the successful production of high-quality organic fertilizer. Before composting, there are two aspects you need to pay attention to.
Control materials water content at 50-60%
In essence, fertilizer composting is a process of utilizing the activity of microorganisms to decompose organic matter in organic waste. Then organic waste will convert to suitable raw materials for organic fertilizer making. But microorganisms need to continuously absorb water from the surrounding environment to maintain normal metabolism. So keeping water content at an appropriate level is important. 50%-60% is the optimal moisture content for organic waste fermentation. If your materials have higher water content. You can use dewatering machine or add straw, sawdust, edible mushroom chaff, etc to decrease it. But if it is lower, you can mix it with fresh manure, which has high moisture content.
Screw extruding dewatering machine for manure water content reduction
The finer of organic raw material, the better of the fertilizer fermentation effect. Because the finer the organic raw material is, the better it will be in contact with oxygen. Here, our fertilizer crushing machine can help you a lot. After finishing preparation tasks, your first step to start manufacturing organic fertilizer is composting. For this, vertical fermentation equipment from YUSHUNXIN machinery is an ideal choice for you.
