Are you finding solutions for liquid fertilizer manufactruing? As a professional fertilizer equipment manufacturer. YUSHUNXIN can offer you not only business plan for making manure and urine into liquid organic fertilizer, but also NPK liquid fertilizer production line. It contains crushing, reaction, filtering, liquid filling and so on. In addition, as a fertilizer machine source factory, you can buy liquid fertilizer machines at a favorable price. If you want to start liquid organic or NPK fertilizer production as soon as possible, welcome to contact us for customized design.
Liquid fertilizer production line for sale
Contact us for your liquid fertilizer making line immediately!
How to make liquid organic fertilizer from manaure?
In general, for organic liquid fertilizer plant setup, the process contains 6 steps:
Manure liquid separation
Animal manure is an excellent material for liquid fertilizer making. But it is usually a mixture of liquid and solid. So you need to separate liquid manure from the solid first. How to separate liquid from solids? For industrial liquid fertilizer manufacturing, it is advisable to use a manure solid-liquid separator. Only several minutes, you can distill liquid manure to start making organic liquid fertilizer. In addition, the left solid manure is suitable for solid organic fertilizer making.
Filtering to remove impurities
Then in order to ensure the high quality liquid fertilizer production, automatic filters will perform secondary and tertiary purifying on liquid animal manure. In this way, mini waste particles will be completely removed from your materials.
UV disinfection
In this process, disinfection of liquid fertilizer making material is necessary. Because raw manure liquid material contains various pathogens. Such as bacteria, viruses, parasites, etc. They will harm crops and plants. But with UV disinfection machines, you can make materials harmless quickly. And compared with chemical disinfection, it is more environmentally friendly.
Batching tank for quality liquid organic fertilizer making
Batching auxiliary materials
Due to making more profits from liquid fertilizer production line, besides manure liquid, we usually need to add some auxiliary materials. Therefore, you can prepare liquid fertilizer, which is suitable for local farming conditions. For example, adding micro elements and NPK materials to enrich the nutrients of final liquid fertilizer. Or batching some fermentation agent to speed up liquid fertilizer fermentation.
Liquid fertilizer reaction
Next, the most important step in liquid organic fertilizer manufacturing process – fermentation. It is key to converting nutrients into organic materials into forms that are more easily absorbed by plants. Moreover, in this process, beneficial microorganisms, like actinomycetes, nitrifying bacteria, phosphatizing bacteria, etc. can reproduce. And manure odor will disappear and fertilizer nutrient elements become more stable. Here, we have professional reactors for liquid fertilizer preparation. It uses stainless steel as materials, which have high erosion-resistance.
Finally, packaging finished liquid fertilizer for easier transport, storage and use. SX can offer you automatic liquid filling machine, which has characteristics of precise quantitative system, automatic filling, covering, labeling, etc. So you can complete the liquid fertilizer packing in a short time. Here, we can customize machines according to your bottle capacity. Such as 1 liter, 5 liters or more.
Liquid npk fertilizer manufacturing process
Can the liquid fertilizer production line operate with NPK liiquid fertilizer making? Of course. The mechanial liquid npk fertilizer manufacturing process is as follows
The first step in making NPK liquid fertilizer is selecting high-quality raw materials. Common nitrogen sources include ammonium nitrate and urea. Phosphorus you can use phosphate rocks, while potassium sources often include potassium chloride or potassium sulfate. In addition, in terms of material shape, it is advisable to use powder NPK materials to make liquid fertilizer.
First, you need to convert solid NPK powder into the liquid. Here, correct proportions of N, P, and K is important. Advanced YUSHUNXIN npk liquid fertilizer making line has automatic batching machine. Of course. There is water adding system to control the liquid feeding precision.
Then, in order to produce quality npk liquid fertilizer, you need to make solid NPK fully dissolve in water. Here, liquid fertilizer reactor is necessary. For one thing, with hot temperature, it can break down raw material into molecules, which is easier to dissolve in the liquid. For another, there is mixing shaft inside the liquid reaction tank to speed up the NPK liquid reaction.
After mixing, the NPK fertilizer solution undergoes filtration to remove any undissolved particles. This step is crucial to prevent clogging in irrigation systems and ensure the uniform application of nutrients. Here, we can offer you liquid fertilizer reactor with automatic filtering system.
The pH of the solution is adjusted to an optimal range for plant absorption, usually between 5.5 and 6.5. This step enhances nutrient uptake efficiency and prevents potential plant damage. We design special batching tanlk for your NPK liquid fertilizer plant.
The final NPK liquid fertilizer is stored in tanks for more stable property. The end, the same as organic liquid fertilizer making, it is packing NPK liquid fertilizer with liquid filling equipment.
What method is used in liquid fertilizer reaction? Anaerobic or aerobic fermentation?
SX liquid fertilizer fermentation system mainly makes use of anaerobic fermentation design. In liquid fertilizer reactor tank, there is an automatic air extraction system, which can create an anaerobic environment quickly for fast liquid fertilizer making. Moreover, it has mixing blades inside. This is beneficial for improving anaerobic bacteria activity to decompose nutrients into smaller molecules that are easier to absorb.
For industrial liquid fertilizer production line, speed is essential. But how to prepare liquid fertilizer fast? There are 4 tips for your reference.
Add suitable bacteria
As mentioned above, liquid fertilizer making mainly relies on bacteria to decompose materials. So you can add some extra beneficial bacteria to speed up the liquid fertilizer manufacturing process. Such as compound spores, compound yeasts, compound lactobacilli, compound enzyme preparations, etc.
Mixing various materials evenly
Then mixing is a method to make bacteria distribute evenly in raw materials. So it can fully play its role in facilitating the fermentation of liquid organic fertilizer. Here, you don’t need to add a professional mixer. Our liquid fertilizer reactor tank has its own mixing shaft inside.
Heating liquid fertilizer
In addition, you can add a liquid heating tank in liquid fertilizer production line. Anaerobic microorganisms are generally more active in warm conditions. 30-40°C is considered the ideal temperature range for mesophilic anaerobic fermentation. At this temperature, the growth of microorganisms and the decomposition of organic matter are relatively rapid.
Buy automatic liquid fertilizer making machine
With high automation, there is a lower labor force cost and faster liquid fertilizer making process. Our whole liquid fertilizer manufacturing system is controlled by PLC control system. It can monitor and adjust the temperature, oxygen content, material status, etc in real time. In this way, you can create a better environment for liquid fertilizer making.
Liquid organic fertilizer making system design
Automatic control system for liquid fertilizer machines
Is there more details about liquid fertilizer manufacturing process?
Price of liquid fertilizer machines is an item most liquid fertilizer manufacturers focus on. However, it is closely related to many aspects. Including capacity, machine types, system design, etc. In general, you need to prepare $12,000-$50,000 for a basic liquid fertilizer production line at least. If you need more precise quote for your liquid fertilizer making machines, welcome to contact us immediately.
Can the production line make liquid fertilizer from cow dung?
Manure waste to liquid organic fertilizer manufacturing
The answer must be yes. Using this liquid fertilizer manufacturing line, you can choose to make liquid fertilizer from various organic waste. Such as chicken manure, pig waste or other animal manure, both poultry manure and livestock poop. Of course, these contain cow dung liquid fertilizer preparation. In addition, you can add water soluble humic acid, water soluble NPK or other trace elements to enrich the nutrients of your liquid fertilizer according to local conditions.
Why so many liquid fertilizer manufacturers choose to buy SX liquid fertilizer production line?
After determining liquid fertilizer equipment you want to buy, it is necessary to find a reliable liquid fertilizer machine manufacturer. Here, SX is an excellent choice. There are 3 reasons.
High liquid fertilizer equipment quality
All liquid fertilizer equipment uses stainless steel as material, which can withstand the erosion from large scale liquid fertilizer processing for a long time. Then there are professional certificates of equipment quality for you.
Customized liquid fertilizer making project plan
In order to help you start liquid fertilizer making successfully, we will design production plan according to your requirements and actual conditions. Including capacity, material, budget, final product, etc. It also contains customized liquid fertilizer equipment design charging.
Considerate after-sales services
After receiving liquid fertilizer equipment, we can offer you guidance for operations and installation. If you have any other things want to know, we will also provide you with the best solution as soon as possible.
