For compound and soluble fertilizer plants, urea preparation directly affects batching accuracy and final product quality. Therefore, a reliable crushing system helps improve raw material utilization, reduce material blockage, and create better conditions for downstream granulation or materials mixing.
After researching, YUSHUNXIN designed a new stainless steel urea crusher with better erosion resistance, 20-30 mesh urea powder making and 1-8 TPH capacity. This new crusher is developed for compound fertilizer and water soluble fertilizer projects because it can efficiently process urea particles into fine powder materials for further mixing and granulation.
Top 3 Benefits of Stainless Steel Urea Crusher Used in Your Fertilizer Production Line
1. 304 Stainless Steel for High Erosion Resistance
The new urea crusher upgrade The latest urea crusher features a full 304 stainless steel upgrade for the entire machine structure. This helps improve corrosion resistance during long-term urea granules crushing.
Urea has strong moisture absorption characteristics, and fertilizer production environments often involve humidity and chemical materials. Therefore, the stainless steel urea grinder can reduce corrosion risks and extend equipment service life. Compared with traditional carbon steel equipment, it will work better if you plan to set up an industrial fertilizer production line.
2. 20-30 Mesh Urea Powder Making
Of course. The main function of this stainless steel urea crusher is to grind urea granules into fine powder for your fertilizer manufacturing projects. Here, YUSHUNXIN urea grinders can offer your powder of 20-30 mesh size. Meanwhile, it featured with short crushing time, low-temperature operation, and anti-caking output.
The crushed urea fineness depends on the gap between the two rollers. By adjusting the roller clearance, operators can control the final powder size according to your requirements. Because, the materials is crushed into crystalline powder by the extrusion and shearing force, which between the high-speed rotating active roller and the fixed roller.
3. 1-8 TPH Urea Granules Crushing Capacity
The QL series urea crusher provides different models for various urea powder production requirements.
The available models include:
QL-500: 1-2 TPH
QL-600: 2-3 TPH
QL-800: 4-6 TPH
QL-1000: 6-8 TPH
Therefore, you can select a suitable model according to the capacity. The compact structure also helps reduce installation space while maintaining efficient crushing performance.
How Does the Stainless Steel Urea Crusher Work to Grind Urea?
As mentioned above, the working principle of the stainless steel urea crusher is based on roller extrusion and shearing.
When urea granules enter the feeding inlet, they move between the active roller and passive roller. Because the rollers rotate at high speed, the material receives pressure and friction force, which breaks the urea particles into powder. The crushing process is short, and the material does not experience high temperature during operation. Therefore, the crushed urea powder is less likely to form lumps after processing.
The equipment mainly consists of:
Crushing rollers;
Roller supporting bearings;
Pressure adjustment system;
Driving system.
This simple structure makes maintenance easier, and operators can adjust the crushing effect according to different fertilizer production requirements.
What Types of Fertilizer Production Projects Equipped the Stainless Urea Grinder?
Compound Fertilizer Manufacturing
In general, a complete compound fertilizer manufacturing contains 8 steps. Including batching, mixing, granulation, screening, drying, cooling, coating and packaging.
This often need precise preparation of nitrogen raw materials in batching. For this, it is advisable to ensure the uniform size of materials before entering the system. Therefore. you needs the stainless steel urea crusher to grind urea granules into fine powder. Then, urea powder is mixed more evenly with phosphate and potassium materials , which helps improve nutrient distribution in your compound fertilizer manufacturing.
Water Soluble Fertilizer Production
Powdery water soluble fertilizer production requires fine and uniform raw materials because the final product needs good dissolution performance. The same as the urea.
YUSHUNXIN design the powdered soluble fertilizer making line with steps of dust-free feeding, crushing, mixing and packaging. In this process, the feeding + crushing system is separated and independent, depending on the material types. Here, for urea powder making, it is advisable to use the stainless urea grind. Which can greatly improve grinding efficacy and prevent dampness.
If you are interested in more fertilizer equipment, such as other fertilizer crusher, fertilizer dryer, packaging system, etc, welcome send your requirements to us now!
