Limestone granules manufacturing solution helps limestone quarry owners, mineral powder processors, and soil amendment manufacturers convert limestone powder and fines into value-added granule products. Come to get customized granulation routes based on your capacity (1-20TPH) and investment budget (80,000-500,000USD), YUSHUNXIN provides customized solutions from limestone powder preparation to granulation, drying, screening, recycling, and packaging. Whether you need a industrial rotary drum granulation line or a commercial limestone soil conditioner production system, we will design a practical and scalable project solution for you.
Main Parameters
- Capacity: 1-20 t/h
- Area: 3,000-12,000 ㎡
- Cost: $80,000-$500,000
- Equipment material: Q235 Carbon steel or stainless steel
- Voltage:220v/380v/415v/440v/480v(50Hz/60Hz)
- Application: limestone powder and fines processing, soli conditioner production
Is limestone granules manufacturing solution the right investment?
Whether you are limestone quarry owners to convert limestone powder and fines into profitable product or soil amendment manufacturer to upgrade the system, it is an ideal choice to set up a limestone granulation line.
Profitable limestone fines processing
For your quarry and mineral processing plants, granulation can fast upgrade the limestone powder and fines into high-value products. For limestone mining operation, this can reduce waste disposal costs while generating additional income from previously low-value limestone by-products.
Additionally, if you are a mineral powder processing company, the limestone granules production provides an opportunity to expand into profitable business, while reducing powder dust emissions during processing and material loss during transportation.
Limestone soil conditioner production
If you plan to produce limestone soil amendment, controlled granulation process can greatly improve quality.
With precisely batching, mixing, granulation, drying, screening and packaging, you can prepare commercial calcium soil conditioner and mineral fertilizers and even limestone-based compound fertilizers. They are less dust, better storage and easier mechanical application.
1-20TPH Commercial Limestone Granulation Business Plans
When planning a limestone granulation project, capacity is one of the key factors that determines the process route and equipment configuration. Based on different capacity requirements, YUSHUNXIN provides customized larger industrial limestone granulation lines above 10 TPH and effective mineral fertilizer granules manufacturing systems for small-scale projects below 10 TPH.
10-20TPH Industrial Limestone granulation solution
If you need 10–20 TPH continuous mineral rock processing line for limestone granules production, rotary drum wet granulation is the first route to evaluate. We combine controlled limestone powder making, batching, mixing, water or binder dosing, drum granulation, drying, cooling, screening, bagging and closed-loop recycling with oversize crushing.
With this process, you can convert the large amount of limestone fines into round granules quickly. Maximum 20TPH.
To better support the industrial limestone pelletizing plant operation, we also especially add rubber lining and sticking hitting hole design to reduce the erosion.
Here, the liquid adding can help you greatly improve the materials cohesion and facilitate the limestone granules formation. While, by controlling moisture during limestone powder granulation, it can offer you 3-6mm particles freely.
1-10TPH small limestone pelletizing plan
When it comes to 1-10TPH limestone granules manufacturing, a stirring teeth granulation system is better. Similar with the rotary drum pelletizing process, it also adopts the wet granulation technology. Therefore, its complete process is also from mineral rock crushing to packaging.
But, because combining with the stirring teeth granulation on the basic of moisture cohesion, it can produce limestone pellets with higher hardness. While fully meet your requirements of 1-10TPH operation.
In addition, this stirring teeth granulation process will upgrade your limestone granules formation rate to 95% for 2-5mm size.
Is there limestone powder granulation line without drying
If you want to avoid a drying consumption for your limestone granulation plant, double roller extrusion solution here for you. The process mainly process limestone powder into pellets by roller pressing. So, you can remove the dryer and cooler for moisture reduction.
In this way, it requires a simpler process of rock grinding, dosing, optional mixing, roller compaction, screening, and packaging. However, it can easier support your limestone granules making of 1-20TPH, 3-10mm, and 15-20N hardness.
How Much Does a Limestone granulation plant cost?
USD 300,000–500,000 cost limestone granulation plant layout
For a preliminary equipment budget of USD 300,000–500,000, it is the best to buy a rotary drum wet granulation line.
As mentioned above, it can support your 10–20 TPH limestone granulation plant operation easily. Also extra erosion resistance designs for the large scale limestone granulation manufacturing. A typical configuration includes Raymond mill, continuous feeder, 3.2*10m rotary drum granulator, 2.4*24m dryer and cooler, 2*8m rotary screener, oversize chain crusher, and 300-500 bags automatic packing scale, robotic palletizer and PLC control.
USD 80,000–300,000 cost granular limestone soil amendment project
If you plan to invest in $80,000–$300,000 in limestone soil amendment making, you can use a stirring teeth granulation line or double roller extrusion system according to your needs.
- Provided you want to produce limestone soil conditioner granules in a small scale for mechanical spreading buyers, it is better to establish a stirring teeth granulation system. It can help you finish a 1-10 TPH operation for round limestone granules manufacturing smoothly.
- However, for those who want to enlarge the limestone soil conditioner granulation scale with a lower cost, a roller granulation system is recommended. With $80,000–$300,000 investment, you can start a 5-15TPH limestone crushing and soil amendment granulation project freely.
If you want to know clear for your limestone fines granulation line or limestone soil amendment granulation making system, welcome to inquiry YUSHUNXIN now!
Get precise quote for your limestone granulation line!
What can the equipment do for your limestone pellets production?
In general, a complete limestone granules manufacturing solution contains equipment of mineral crushing, batching, mixing, granulation, screen, drying, cooling, packaging, oversize particle recycling and dust collection. In fact, They mainly do two things for you: limestone powder preparing and commercial granules processing.
Limestone powder preparing machines
To ensure the feed in required lump size, fineness, moisture, or additive content, we first prepare a stable powdery limestone material. Which in 50 mesh size, 10% (dry extrusion) or 30% (wet granulation) moisture, and required materials proportion. So, here equipped the following machines.
- Jaw crusher for large limestone to 50–150 mm; Raymond mill further grind into 50–100 mesh.
- The powder screening system for fine limestone powder materials sieving out and send others return to crushed.
- A batching system precisely meter limestone and additives with required proportion in formula.
- Then, use the mixer distributes components. For wet granulation of rotary drum and stirring teeth machines, you also can add a liquid spray device on the blender. This is to control water or binder addition.
Quality limestone granules manufacturing equipment
Next, it is time to granulation. But, to produce commercial limestone granules, especially soil conditioner, you need to ensure uniform size, less than 5% moisture and required standard bagging. For this, you can use
- Rotary screener after granulator for separates required size limestone granules from fines and and oversize. So, you can get uniform particles.
- As for reduce granulated limestone based soil amendment moisture to 5% or less, hot air dryer is necessary. At the same time, cooler lowers packing temperature when required.
- Finally, for better commercial selling, it is recommend to pack the mineral fertilizer pellets into 20-50kg/bag according to target market.
Inquiry customized limestone fines granulation solution!
YUSHUNXIN Customized limestone based granules manufacturing plans for you
Usually, the limestone based granules production line configuration from YUSHUNXIN will adjust according to your needs. Besides capacity and budget, it also customized for you local market, climate, local emission reduction, etc.
If you start a limestone granules production plant in Mexico or Brazil, we can prioritize rotary drum granulation system with coating. This can help you produce limestone soil amendment particles with moisture resistance and good mechanical spreading performance.
For Indonesia or Vietnam limestone granulation project, there are special design for high humidity. Such as dual drying for better moisture control, covered conveying, and protected storage.
Also your limestone crushing and pelletizing line to Egypt or Saudi Arabia, you can choose a roller extrusion granulation plan. There is no water involved. In addition, we can offer professional dust extraction system and enclosed powder transfer for emission reduction.
Also, for calcium magnesium soil conditioner granulation in zimbabwe, there are high conversion solution of dual granulation processes.
Start your limestone granules production plant now!
Can we produce NPK fertilizer with the granulated limestone products?
Of course. You can add a bulk blending fertilizer system after the limestone granules manufacturing line. By mixing granulated limestone with urea granules, KCL pellets after batching, you can get required NPK fertilizer quickly. Simple process and economical cost. With $200,000 investment, you can setup a BB fertilizer system of 50TPH maximum.
Learn more about the bulk blend fertilizer system now!
Moreover, if you need more solutions for mineral powder and fines processing and commercial fertilizer production, welcome to contact YUSHUNXIN. There are also phosphate rock fertilizer production plan, bentonite cat litter production line, NPK fertilizer manufacturing plant design, manure to organic fertilizer solutions, etc.
