If you want to make organic fertilizer quickly and easily, it is essential to using suitable organic fertilizer production equipment. As a professional fertilizer machine manufacturer, SX can provide you with all equipment of the whole set of organic fertilizer manufacturing line. Such as dewatering machine, compost equipment, crusher, mixer, granulator, screener, dryer, cooler, coating machine, packaging scale, etc. They will will help you start organic fertilizer making smoothly and successfully.
Organic Fertilizer Making Equipment
- Capacity: 1-20 t/h
- Final shape: Powder or granule
- Final granule size: 1-10 mm
- Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
- Cost: $1,0000-$500,000 (Depended on actual situation)
- Area: 800-10,000 ㎡ (Depended on actual situation)
- Application materials: animal manure, straw, rice husk, sawdust, mushroom waste, biogas residue, etc
What is the price of your organic fertilizer equipment?
What is the process of organic fertilizer production?
If the raw material wants to become high quality product, it needs to be processed multiple times. Organic fertilizer production is the same. Do you want to know how many steps are needed in organic fertilizer preparation? The a compolete organic fertilizer making line is as follows:
Raw material selection
There are many raw materials that are suitable for organic fertilizer production. Such as cow dung, chicken manure, vegetable waste, crop straw, municipal sludge etc. They are very common in your daily life. So, you don’t have to worry that you don’t have enough raw materials to produce organic fertilizer in your country.
Dewatering process
But the above materials usually has a high moisture content, which even reach 90%. This is not suitable for prepare high quality organic fertilizer. Therefore, dewatering machine is necessary to treat material with high moisture content. It can reduce the water content of organic waste to a suitable level, which makes your organic fertilizer composting more smoothly.
Fermentation process
Fermentation process also can be called composting process. It is the key process in the organic fertilizer making process. During this process, microorganism activity will generate heat to create a high temperature environment, which can kill the harmful subatances in organic waste. So, you can use organic litter as fertilizer without harms.
Crushing and mixing
If the size of your raw material is big, you need to crush them into fine powder. It is more convenient for granulation. Then by mixing materials and other biological species, you can improve the quality of the final organic fertilizer product.
Granulation process
Granulation is another key process of organic fertilizer production. In this process, organic compost will be made into fertilizer granules. It can further improve the quality of your organic fertilizer. It can prevent sticking and nutrient loss, so it makes organic fertilizer easier to transport, store and use.
Drying and Cooling
If you use wet granulation method to produce organic fertilizer, we recommend you to buy dryer and cooler. They can reduce the moisture of organic fertilizer granules and make it store for a long time. If the size of your organic fertilizer pellets is big, you need to sieve them with screener before drying and crush them into fine powder again to re-granulate.
Packaging
Packing is the final process in the organic fertilizer making process. You can freely choose to pack it into 25 kg/bag or 50 kg/bag. It is beneficial for sell your organic fertilizer to differet customers
What equipment can be used for organic fertilizer production fermentation?
Composting is an important process in organic fertilizer making process. A good fermentation environment can not only reduce the loss of compost nutrients, but also greatly shorten the fermentation time. Professional composting machine can help you create a suitable environment for the aerobic fermentation of organic fertilizer fermentation quickly and easily. Because, it will turn organic material regularly to supply oxygen to the compost piles and dissipate excessive heat. They are beneficial for speeding up the fermentation process and making manure compost better. Here, SX typical compost turners for your organic fertilizer production fermentation. Such as wheel type compost turner for large scale organic fertilizer composting, windrow compost turner for small-medium scale manure compost production, organic fertilizer fermentation tank for fast organic waste fermentation, etc.
How to choose pellets making machine for your organic fertilizer manufacturing?
From the above introduction, you can know that granulation machine also plays an important role in organic fertilizer making. Because compared with making powdery organic fertilizer, granular organic fertilizer has many advantages.
- Longer time storage: A smaller contact area with each other, which makes it not easy to stick and be stored for a longer time.
- Nutrients layering prevention: And after granulation, it can lock nutrients and avoid nutrients layering.
- Easier to use: In addition, granular organic fertilizer is not easy to be blown away by the wind, so it is more convenient to use.
For organic fertilizer granulating process, SX has easy-operated disc granulation machine, new type organic fertilizer granulator, rotary drum pelletizer and many others organic fertilizer pellet making machines for your choice. According to the characteristics of your raw materials, we can help you choose the appropriate granulator for your organic fertilizer plant. Moreover, they can fully meet your requirements of small scale organic fertilizer making and large scale orgaic fertilizer production.
Pan Granulator for Organic Fertilizer Making
- Capacity: 0.5-6 t/h
- Powder: 3-18.5 kw
- Disc diamater: 1.2-3.6 m
- Granulation rate: over 93%
- Final granule size: 1-8 mm
- Material: Carbon steel Q235/Alloy
- Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
- Application: Fertilizer granule making from chicken manure/cow dung/pig waste, etc
Which fertilizer granulation machine is more suitable for you?
What other fertilizer machines are commonly used in organic fertilizer production system?
The production of organic fertilizer is using the fresh chicken manure, cow dung or any other organic wastes as raw materials to make high quality organic fertilizer. It usually need to experience various processes. So it requires diffrerent fertilizer machines in organic fertilizer production system. These organic fertilizer production equipment can be divided into the following categories.
How to engage in organic fertilizer production from animal manure?
Animal manure is a great organic material to make organic fertilizer. But how to make organic fertilizer from animal manure?
Composting animal waste
Take the chicken manure composting for example, it has 18.7% crude protein, 2.5% fat, 13% ash, 11% carbohydrates and 7% fiber, 2.34% nitrogen, 2.32% phosphorus and 0.83% potassium. So, it is suitable for using as organic fertilizer. For this, composting is an necessary process because it can remove harmful substances in chicken manure. And composting chicken dung need to turn organic materials regular to create a suitable environment for microorganism activity rather than randomly stacked in the farm. With SX compost making equipment, you can do it more effectively.
Further process animal dung
If you want to make organic fertilizer from animal manure, SX also design suitable animal manure organic fertilizer production lines for you. Such as chicken manure, cow dung, sheep manure etc. If you have any questions or requirements about this production line, welcome to contact us for more details.
How to set up an organic fertilizer production plant in your country?
Organic fertilizer production is popular in recent years. If you want to set up an organic fertilizer production plant in your country, it is a good choice for you to purchase organic fertilizer production equipment from SX. Then, you need to make a detailed organic fertilizer production business plan for your plant. This business plan should be as detailed as possible to make sure your factory runs smoothly. In general, before you build a fertilizer plant, you need to consider the cost of investment and how many workers you need to employ to finish the organic fertilizer production process in your plant. Here, the engineer from SX can help you make a design for your organic fertilizer production project according to your actural conditions, including the your cost of fertilizer preparation project.
How does SX design project for your organic fertilizer production business?
SX is a professional organic fertilizer equipment manufacturer in China. We can provide you with the most suitable organic fertilizer production equipment according to your budget and site conditions. So, if you want to start your organic fertilizer production business, please let us know the above information. In addition, different production volumes also need different production equipment to meet your requirement. Accoording to your demands, we have small composting equipment and large compost making machine for you to choose.