Гранулятор органических удобрений

Organic fertilizer granulator, как следует из названия, is designed for turn powdery organic fertilizer into pellets. Но, for your organic granulating fertilizer plant setup, which equipment is the best? How to buy a suitable pelletizer for your organic fertilizer production? Здесь, YUSHUNXIN fertilizer equipment company will be your good partner. There are various granular organic fertilizer making machines for your choice. Whether you plan to produce organic fertilizer granules from wet or dry materials, in a small quantities or large scale, they will fully meet your requirements. Более того, for industrial granular organic fertilizer factories establishing, there are also customized solutions and all sets of equipment for organic fertilizer pelletizing.

organic fertilizer granulators for sale
organic fertilizer granulators for sale

Основные параметры

  • Емкость:1-20 т/ч
  • Granule size: 1-10 мм
  • Скорость грануляции: 90%-97%
  • Материал оборудования: Углеродистая сталь Q235, alloy
  • Расходы: $3,500-$80,000
  • Напряжение: 220В/380 В/415 В/440 В/480 В(50Гц/60 Гц)
  • Приложение: коровий навоз, куриные какашки, свиные отходы, конский навоз, и т. д.

How to produce organic fertilizer pellets from wet or dry powder?

To make high-quality organic fertilizer pellets, it’s important to choose the right granulation machin. Для этого, The moisture of your material is an aspect, you need to consider.

Wet organic fertilizer granulation machine of 20%-40%

When your make organic fertilizer granules from wet materials, из 20%-40% содержание влаги, тот wet granulation equipment это лучший выбор. It will makes use of the high water content to enhance the cohesion between materials. Так, you can turn powder compost into granular organic fertilizer faster.

wet organic fertilizer granulation site
wet organic fertilizer granulation site
Fertilizer dry granulation principle
Fertilizer dry granulation principle

Dry extrusion granulator for 20% moisture material processing

Кроме того, if you organic material had dried or dewatered, which has a moisture of lower than 20%. Here are also dry organic fertilizer granulator для тебя. Because produce organic fertilizer into pellets by roller press, there is a faster granule formation and higher granulation rate of 95%-97% для тебя.

Can we process 70% water content organic waste into organic fertilizer granules?

Конечно. You can choose to remove excessive moisture in organic waste before fertilizer granulation. Здесь, тот обезвоживающая машина это отличный выбор. Not only reduce the watet conten of organic fertilizer material to 30% быстро, but also no fuel requirement.
screw type dehydrator for organic fertilizer making
screw type dehydrator for organic fertilizer making
Dehydrated manure produced by YUSHUNXIN dehydrator
Dehydrated manure produced by YUSHUNXIN dehydrator
Inclined screen solid-liquid separator for fertilizer dewatering
Inclined screen solid-liquid separator for fertilizer dewatering

Вершина 4 organic fertilizer granulators for sale

Though above processes, ты можешь get high quality powdery organic fertilizer. If you want to further improve its quality, you need to convert it into granular fertilizer. Then how to turn powdery organic fertilizer into pellets? There are four methods you can use.

Disc granulating machine for sale
Disc granulating machine for sale

Disc granulation

Pan disc granulation is a kind of natural pellet making method. It makes use of the rotation of the disc to drive the raw materials to move upward. Then they will roll down and stick to each other. Окончательно, they will form the round organic fertilizer granules. Pan granulator is a typical equipment, which employs disc granulation method. And it is an ideal choice for those who want to start a small organic plant. Because it has small capacity but high performance in granulation. It can produce 0.5-6 tons of organic fertilizer granules per hour. But it has a high granulation rate which reaches 93% and an economical price. Так что подойдет для тех, у кого недостаточно бюджета..

Rotary drum pelleting

Rotary drum pelleting also belongs to the natural granulation method. And the organic material will get squeezed together into fertilizer particles under the action of drum rotation. In SX, the most popular pelletizer, which uses this method, is rotary drum pelleting machine. If you need a granulator for large scale organic fertilizer granulation, it will be your best choice. We especially design the drum pelletizer SXZGZ-2080 and SXZGZ-3210, which has a large capacity of 8-15t/h and 15-30t/h. And you must want to know whether it can resist the erosion of such a large number of organic materials. Конечно, our rotary drum granulator not only has rubber linings to enhance corrosion resistance. But it also has material lifting plates to prevent fertilizer sticking to the wall.

Rotary drum fertilizer granulator for large scale organic fertilizer making
Rotary drum fertilizer granulator for large scale organic fertilizer making
Гранулятор органических удобрений нового типа
Гранулятор органических удобрений нового типа

Stirring teeth granulation

If you want to make organic fertilizer pellets with high strength, you can use stirring teeth granulation method. It mainly granulates powdery organic fertilizer by two forces. High speed rotary mechanical agitation force and the resulting aerodynamic force. So compared to natural granulation, the organic fertilizer pellets produced by stirring teeth granulation have higher strength. В этом случае, we can provide new type organic fertilizer pelletizer for you. It is also called stirring teeth granulator.

Extrusion pelleting

Extrusion pelleting method, как следует из названия, is mainly make granular organic fertilizer by extrusion force. Because there is nearly no water involved, subsequent drying and cooling is not needed. Поэтому, it can help you reduce the cost of organic fertilizer production. So if your budget is limited, it is your ideal choice. Для этого, we can offer you flat die granulator for small scale organic fertilizer granule making while double roller granulator for larger scale.

Dry granulation machines for fast organic fertilizer making
Dry granulation machines for fast organic fertilizer making
Rotary drum churning granulator from SX
Rotary drum churning granulator from SX

Rotary drum pelleting + Stirring teeth granulation

Except single granulation method, we also can provide you with organic fertilizer pelletizer with two pelleting ways. It is rotary drum churning pelletizer. Because of two methods usage, it can offer you higher granulation rate than others. And in order to increase its working efficiency, we design two motors for it. One for stirring teeth, another for rotary drum.


How to adjust the size of granules during organic fertilizer production?

If you want to make organic fertilizer pellets of different sizes, our equipment also can meet your requirements. You can change fertilizer size by following ways:

Regulate moisture content

During organic fertilizer granulating, controlling organic material moisture is the most common way to regulate the granule size. Меньше воды, меньший размер; много воды, больший размер. It is suitable for various pellet making machines, especially wet granulation equipment. Such as pan granulator, вращающийся барабанный гранулятор, stirring teeth pelletizer and rotary drum churning pelletizer.

Control the pan slope angle

If you plan to use disc granulator to prepare organic fertilizer, you also can regulate the final granule size by adjusting the pan slope angle. Крутой склон, меньший размер; медленный склон, больший размер.

Adjust rotating speed

If you want to change fertilizer size during pelleting by rotary drum granulator, stirring teeth pelletizer and rotary drum churning pelletizer. Besides water content, you can finish it by adjusting the speed of the granulation machine. High speed, меньший размер; low speed, больший размер.

Change mold

Then how to regulate organic fertilizer granule size when you use flat die pelletizer? You only need to choose the mold of the required size. We can provide you with mold for the production of 2-10 mm organic fertilizer columnar particles.


What you need to do before granulating organic fertilizer?

Do you want to prepare high quality organic fertilizer? Do you want to make your granulation process more smooth? There are something you must focus on, they are greatly in favor of better granulation of organic fertilizer.

Organic fertilizer making materials
Organic fertilizer making materials

Collect materials

If you want to produce high quality organic fertilizer, you must pay attention to material selection. For organic fertilizer preparation, you can use poultry manure, agricultural waste, осадок, остаток биогаза, etc as material. Среди них, poultry manure is the most common material for the production of organic fertilizer. Например, коровий навоз, куриный помет, конский навоз, и т. д.. Because it is rich in nitrogen, фосфор, калий, which are important in the growth of crops and plants. Кроме того, using fresh manure is better than old manure during organic fertilizer making.

Adjust the moisture content

When you use fresh poultry manure to prepare organic fertilizer, you will find that it cannot be used directly. Because it is a mixture of solid manure and liquid, and has a high moisture content. В это время, you can treat it in two ways. Первый, you can use some dry agricultural waste to balance the water content, например, солома, кукурузный початок, peanut shell, и т. д.. If you want to finish it quickly, we recommend you use our обезвоживающая машина. It can help you separate solids from liquid in a short time. And the moisture can be reduced to 30%.

Dewatering machine for manure moisture reduction
Dewatering machine for manure moisture reduction
Organic fertilizer compost turner in SX
Organic fertilizer compost turner in SX

Компостирование

Composting is a key step to manufacturing high quality organic fertilizer production. It can remove harmful bacteria, pest eggs and grass seeds in animal manure. So manure will become harmless for the health of crops and humans. Во время этого процесса, fertilizer compost machine может помочь тебе легко закончить это. And you can add some fermentation strain to increase fermentation efficiency.

Mixing and crushing

After composting, there is some agglomerate and cake in fertilizer. It is not suitable for fertilizer granulation. So you need to crush them into fine powder and mix them evenly. Для этого, we can offer you suitable fertilizer дробилка и миксер.

Fertilizer crushing machine for sale
Fertilizer crushing machine for sale

What you can do to improve the quality of organic fertilizer granules?

After organic fertilizer granulation, you will find that there still are some items you want to improve. Например, uneven appearance, excess moisture, easy to stick after long time storage, и т. д.. Is there any solution for them to improve the quality of organic fertilizer granules? The answer is yes. There are some fertilizer processing machines can help you a lot.

Granule polishing machine

If the shapes and sizes of your organic fertilizer pellets are different, using a fertilizer polishing machine is an excellent choice for you. It is designed to make your fertilizer granules more round and look more beautiful. It is an ideal equipment for organic fertilizer to make spherical particles.

Fertilizer polishing machine in SX
Fertilizer polishing machine in SX
Fertilizer drying machine from SX
Fertilizer drying machine from SX

Dryer and cooler

The international requirement of organic fertilizer moisture is 14%, but the water content of granulated organic fertilizer is about 20%. So you need to further reduce the moisture content of organic fertilizer after granulation. В это время, drying machine and cooling equipment will be your good partner.

Coating machine

From above, we can know that keeping moisture content is important for organic fertilizer making. But it is also essential after production. Because after a long time storage, the finished organic fertilizer pellet will absorb the moisture from air and become easy to stick again. В этом случае, we recommend you to use fertilizer coating machine to add a film on your organic fertilizer granules. It not only prevents your fertilizer from sticking, but also from nutrient loss. Then you can improve the quality of your organic fertilizer pellets.

Fertilizer coating machine for sale
Fertilizer coating machine for sale

Why so many fertilizer suppliers choose to buy organic fertilizer granulator from SX?

When you want to buy organic fertilizer granulator, Завод оборудования для удобрений SX will be your ideal choice. Почему?

Wide applications

Organic fertilizer granulator from SX has high adaptability, so it can be used for a variety of organic materials. Including chicken manure, коровий навоз, солома, sawdust, осадок, остаток биогаза, и т. д.. So you have more options for organic fertilizer materials.

High quality equipment

All SX fertilizer equipment is made of high quality steel, which can increase the ability to resist wear and corrosion. Так что вы можете использовать его в течение длительного времени. Для этого, we can provide you with relevant certificates.

Advanced technology

During organic fertilizer equipment manufacturing, we adopt many advanced equipment. Including plasma cutting machine, станок для лазерной резки, автоматическая гибочная машина, и т. д.. Guarantee the manufacturing accuracy of the granulator.

Economical price

SX is a source factory of organic fertilizer granulator, there is no extra charge for you. So we can provide you with high quality equipment at a favourable price. Кроме того, we can design the organic fertilizer production project according to your actual conditions, which include your budget.

Внимательное обслуживание

Considerate service is also one of the reasons why fertilizer manufacturers are willing to buy granulator from SX. Первый, upon receipt of customers’ information, we will promptly reply by telephone and email. During the sale, we will try our best to provide you with optimal project design according to your requirements. После продажи, we can offer you guidance for installation, эксплуатация и техническое обслуживание.

Станок лазерной резки для производства оборудования для удобрений
Laser cutting machine for fertilizer equipment making
Автоматическая гибочная машина
Автоматическая гибочная машина

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