Crushing machine is an important equipment in fertilizer making process. ЮШУНЬСИНЬ can offer various types fertilizer grinders for you. In organic fertilizer production line, you can choose vertical crush machine, high moisture fertilizer crushing equipment and straw waste crusher. In compound fertilizer production line, we have professional chain crusher, urea crush machine and cage fertilizer crusher for sale. Кроме, we also design machines to grind wood and mineral materials. If you need a crusher for your fertilizer manufacturing business, Добро пожаловать, свяжитесь с нами немедленно.
Основные параметры
- Емкость: 1-20 Т/Ч
- Crushed Size: 0.3-5 мм
- Grinding Rate: 99%
- Материал оборудования: Carbon steel (индивидуальный)
- Приложение: organic compost, organic waste, НПК, mine waste, солома, wood,
Why crushing into powder in fertilizer production process?
ushing is an important pretreatment step in fertilizer production, because raw material size directly affects powdery and granular fertilizer making effect and waste reduction.
Produce powdery fertilizer with uniform size
Первый, for powdery fertilizer manufacturing, crushing helps you improve quality. Especially in organic fertilizer powder production process.
Потому что, fermented compost often contains agglomerates and coarse residues, so grinding can improve appearance and make later screening easier. A fine and uniform size means that you prepare commercial fertilizer powder with better consistency.
Reduce material size for better fertilizer granulation
Второй, crushing reduces material size for better fertilizer granules production.
For organic fertilizer granules, fine compost powder mix more evenly with powdery functional additives, and they can enter the granulator more smoothly.
For compound fertilizer production, caked urea, chemical powders, or recycled lumps should be broken before batching and mixing. Because oversized particles may reduce formula accuracy and affect complex fertilizer granule formation.
Grinding returned materials for reduce waste
Третий, returned materials from fertilizer screening can be ground again instead of being discarded.
This is especially useful in industrial fertilizer granulation lines, where oversized particles and unqualified granules often return to the process. By crushing and reusing these materials, the plant can reduce waste, maintain line continuity, and improve raw material utilization. Поэтому, a suitable fertilizer crusher system does not only process fresh raw materials, but also supports a more complete fertilizer production loop.
How to choose right fertilizer crusher solution for organic fertilizer production?
Как упоминалось выше, whether you plan to start an powdery organic fertilizer making project of organic fertilizer granules production plant, the crushing system is necessary. Потому что, a complete organic fertilizer production process is straw crushing/organic waste dewatering, компостирование, compost grinding, скрининг, смешивание, грануляция, экран, сушка, охлаждение, coating and packing. Usually, it requires solutions to wet compost grinding, returned materials broken and straw crushing (optional).
Wet compost fertilizer crusher solution
Organic fertilizer making plants often process fermented manure, composted straw blends, and other materials with relatively high moisture, so you need fertilizer grinding equipment that can handle wet or semi-wet feedstock with less risk of clogging. Для этого, there are both vertical fertilizer crusher for large scale compost powder making and semi-wet material grinder for economical costs.
1-15 TPH industrial compost powder making plan
If you are looking for a solution for industrial compost grinding, the vertical fertilizer crusher is the best choice. Во-первых, it is designed with vertical structure and no screen, which ensure you crush wet compost into fine powder without blocking. Для другого, it has models of 1-15 t/h capacities. Так, you can freely choose to produce organic fertilizer powder in both large scale and small scale organic fertilizer production. Кроме, there is a observation windrow on this machine. When some vulnerable parts need to be replaced, you can finish the replacement in 10 minutes.
| Модель | Власть(кВт) | Емкость(т/ч) | Inlet Size(мм) | Dimensions(мм) |
|---|---|---|---|---|
| SXFLF-600 | 22 | 3-5 | 400*400 | 1300*750*1900 |
| SXFLF-800 | 30 | 5-8 | 600*400 | 1800*1020*2100 |
| SXFLF-1000 | 37 | 8-15 | 650*450 | 2150*1220*2700 |
Economical semi-wet material grinder for sale
Но, for 1-8 TPH organic fertilizer manufacturing, semi-wet material crusher can offer an more economical route. While features a compact structure and effective wet compost crushing, it also has a favourable price. Only $3,000-$6,800. Поэтому, it is widely used in various organic fertilizer production lines. Такой как cow manure fertilizer making, chicken poop as fertilizer project, и т. д., What’s more, according to your actual production demand, we can customize it for you.
| Модель | Власть(кВт) | Емкость(т/ч) | Crushed Size(mesh) | Inlet Size(мм) | Dimensions(мм) |
|---|---|---|---|---|---|
| SXSF-40 | 22 | 1-1.5 | 50 | 400*240 | 1200*1350*900 |
| SXSF-60 | 30 | 1.5-3 | 50 | 500*300 | 1300*1450*1300 |
| SXSF-90 | 37 | 3-5 | 50 | 550*410 | 1800*1850*1700 |
| SXSF-1200 | 75 | 5-8 | 50 | 650*500 | 2100*2600*2130 |
Returned fertilizer granules breaker to reduce waste
Кроме того, to make organic fertilizer granules with uniform size and reduce waste, it is advisable to crush unqualified fertilizer pellets after screening. Так, you can return them to granulation again. Is there suitable return material crusher? Конечно. According to your capacity, you can choose corresponding chain crushers and double shaft chain grinder.
| Модель | Власть (kW) | Емкость (т/ч) | Feed Grain Size (мм) | Output Particle Size (мм) |
|---|---|---|---|---|
| SXLTF-500 | 11 | 1-3 | ＜100 | ≤3mm 57%-90% |
| SXLTF-600 | 15 | 2-5 | ＜100 | ≤3mm 57%-90% |
| SXLTF-800 | 22 | 5-8 | ＜120 | ≤3mm 57%-90% |
| SXLTF-800II | 18.5 × 2 | 10-15 | ＜150 | ≤3mm 57%-90% |
Straw and wood crushing system
Затем, if you need to add straw and wood waste in the organic fertilizer production process, it is also necessary to buy a straw crusher and wood grinder for you. Потому что, whether you plan add auxiliary materials for fast fermentation, moisture regulation, nutrient enrich, the fine powder is the best choice. Moreover, they also can fully meet your requirements for powder making from corn stalks, peanut shells, bean stalks, филиалы, опилки, and logs, филиалы, bamboo, и т. д..
| Модель | Емкость (т/ч) | Власть (kW) | Inlet Moisture (%) |
|---|---|---|---|
| SXJG-600 | 1-2 | 11+4 | ≤10 |
| SXJG-800 | 2-3 | 37+7.5 | ≤10 |
| SXJG-1000 | 2.5-4 | 45+11 | ≤10 |
Вершина 2 fertilizer grinding machines for compound fertilizer making
As for grinding equipment for compound fertilizer production, there are top 2 types for you choice in YUSHUNXIN. They are urea crusher and cage grinding equipment.
Urea crushing equipment
Мочевина crusher is used to grind all kinds of single chemical fertilizers with water content less than 40%, especially for materials with high hardness. It mainly makes use of the gap between the roller and the concave plate to grinding and cutting chemical material. The clearance size determines the degree of material crushing. В общем, it can offer you 0.3-0.5 mm powdered fertilizer. Before you use this crusher, you should place this machine in a certain position in the workshop. And it can start work immediately after connecting to the power supply.
| Модель | Власть(кВт) | Емкость(т/ч) | Feeding Size(мм) | Feed Moisture | Output Size(мм) |
|---|---|---|---|---|---|
| SXNS-40 | 5.5 | 2-3 | <4 | <5% | 0.3-0.5 |
| SXNS-60 | 15 | 4-6 | <4 | <5% | 0.3-0.5 |
| SXNS-80 | 18.5 | 5-8 | <4 | <5% | 0.3-0.5 |
Cage crusher for chemical powder making
The cage fertilizer crusher belongs to medium-sized horizontal fertilizer crusher machine. It mainly makes use of the impact action to crush materials. When it is working, the inside and outside cages rotate in the opposite direction with high speed to generate impact force to make materials become powder. The crusher has various advantages. Including simple structure, high crushing efficiency, good sealing performance, stable operation, easy cleaning, convenient maintenance and so on.
| Модель | Власть(кВт) | Емкость(т/ч) | Inlet Size(мм) | Dimensions(мм) |
|---|---|---|---|---|
| SXLSF-600 | 11*2 | 4-6 | 300*250 | 1500*1400*1500 |
| SXLSF-800 | 15*2 | 6-10 | 380*320 | 1500*1500*1500 |
Can you offer a crusher for compound fertilizer lump break in a large scale?
Конечно. For large-scale compound fertilizer production and storage, material lump formation is a common issue caused by moisture absorption, long-term stacking, or transportation pressure. Is there a powder making machine to ensure smoothly compound fertilizer making? The fertilizer lump breaker is an ideal choice. With four reinforced crushing shafts, wear-resistant blades, and robust frames, it allows you break hardened fertilizer lumps efficiently.
Is there other grinding equipment to dispose of straw, wood and mineral rocks into fertilizer?
Конечно. In order to fully meet your requirements for fertilizer manufacturing, our engineers also design fertilizer crushers for other material disposal. Including straw crush equipment, wood shredder, raymond mill for mine ore breaking and chain plate for returned fertilizer material disposal.
Straw waste crusher for sale
This crush machine is the ideal crushing equipment to crush the corn stalk, солома, peanut husk, bean stalk, cotton wastes, филиалы, leaves, опилки, и т. д.. Так, if you want to make high quality organic fertilizer, this crusher is necessary to you. Во-первых, crushed straw can effectively absorb the excess water in organic manure to reduce the humidity. Для другого, the agricultural waste is also an ideal choice to adjust C:N ratio for organic fertilizer manufacturing. Кроме того, straw crusher is also easy to operate and only occupy a small space.
Wood crush machine
If you plan to crush wood logs waste for organic fertilizer manufacturing, there is also professional wood grinders for you. Whether you want to grind logs, филиалы, bamboo, etc into powder, they can fully meet you needs. Only need a short time, it can turn raw materials into powder with a 0.5-10 mm particle size. Кроме, we also can offer you customized wood crusher according to your needs. Например, crushing machine for both straw and logs.
Raymond Mill for mine rocks powder making
Однако, when you want to add mine waste to fertilizer making, it is advisable to replace with Raymond Mill. With robust grinding ring and rollers, it can grind ore rocks into fine powder quickly. Так, it is an excellent option whether you plan to make fertilizer from phosphate rock, zeolite, bentonite ore, и т. д.. The Raymond Mill stands as a time-tested solution for mine ore grinding.
Q&A
Q: Which types of crusher is the most suitable one for large scale fertilizer production?
A: New type vertical crusher
If you are doing large scale fertilizer production, SX recommend you to use the new type vertical pulverizer in your fertilizer production line. This machine is the first choice for large scale fertilizer business. Его наибольшая мощность может достигать 15 t/h and you can use two even more vertical crushers in a fertilizer manufacturing system. This crushing machine has special material shredding blades, which have high crushing efficiency and longer service life. What’s more, because of no screen mesh, it has strong application for high moisture materials, not easy to block.
Besides crushing equipment, YUSHUNXIN also has many other fertilizer machines for your choice. Such as fertilizer granulation machine, organic fertilizer compost equipment, fertilizer dryer, automatic packing equipment, и т. д.. All types fertilizer equipment from A to Z is on sale here. Welcome to contact us for your customized fertilizer business plan now!
