نوع جديد من محبب الأسمدة العضوية, كما يوحي الاسم, is an equipment widely used in making organic materials into pellets. And because it turns fine powdery compost into granular organic fertilizer mainly by making use of two forces. High speed rotary mechanical agitation force produced by stirring teeth and the resulting aerodynamic force. So the new type organic fertilizer granulating equipment is also known as stirring teeth pelletizer. Compared with other organic fertilizer granulation equipment, which prepares organic fertilizer granules by natural granulation method. The particle produced by new type organic fertilizer granulator has a lower possibility of pulverization, so it is more convenient for transport and storage. And this granulator also has characteristics of high granulation rate, various models, low energy consumption, إلخ. If you are interested in it, you can contact us for more information about it.
المعلمات الرئيسية
- سعة: 1-8 ذ
- Granule Size: 2-5 مم
- معدل التحبيب: over 95%
- Feeding material moisture: 20-40%
- Feeding material size: 50 meshes
- مواد المعدات: الكربون الصلب Q235, Mn steel, إلخ
- طلب: animal manure, بقايا الغاز الحيوي, humus, muschroom waste, الحمأة, إلخ
When is the best opportunity to use a new type organic fertilizer granulator?
One tip of selecting a suitable granulation machine for your fertilizer production plant is to do it according to your actual conditions. ثم, is the new type organic fertilizer granulating machine suitable for you? If you want to produce organic fertilizer pellet of high strength, 2-5 مم, 95% granulation rate and in a small to medium scale.
Dispose of organic waste into fertilizer pellets
كما يوحي الاسم, the new type organic fertilizer pelletizer is designed for turning organic compost into granular fertilizer. هنا, whether you plan to use chicken manure, روث البقر, pig manure or mushroom residue as materials to make organic fertilizer pellets, this fertilizer pelletizing machine can fully meet your needs.
50,000 tons annual organic fertilizer plant setup
If you are looking for a granulator for small or medium organic fertilizer preparation, lower than 50,000 tons annual, we recommend you choose the stirring teeth pelletizer. Because the capacity of this equipment is 1-8 ذ. With 20 hours operation a day, it can granulate powder of 6,000-50,000 tons a year. And, we divide it into various models. There are SXJZ-600 for 1-1.5 t/h small scale, a SXJZ-1500 with an output of 6-8 ذ.
Main Technical Parameters of YUSHUNXIN New Type Organic Fertilizer Granulator:
| نموذج | SXJZ-600 | SXJZ-800 | SXJZ-1000 | SXJZ-1200 | SXJZ-1500 |
|---|---|---|---|---|---|
| Installation Angle (°) | 2-2.5 | 2-2.5 | 2-2.5 | 2-2.5 | 2-2.5 |
| سعة (ذ) | 1-1.5 | 1.5-2.5 | 2-4 | 4-6 | 6-8 |
| Total Power (kw) | 37 | 55 | 75 | 90 | 110 |
| Moisture of Feeding Material | 20%-40% | 20%-40% | 20%-40% | 20%-40% | 20%-40% |
| Size of Feeding Material (mesh) | 50 | 50 | 50 | 50 | 50 |
| Dimensions (مم) | 4100*1600*1150 | 4250*1850*1300 | 4700*2350*1600 | 4900*2550*1800 | 5500*2800*2000 |
Prepare fertilizer granules with high strength
Provided you want to produce fertilizer granules with high hardness, the new type organic fertilizer granulating equipment is also an ideal choice. لشيء واحد, it adopts wet granulation method, which uses liquid as binder to enhance the adhesive force between the organic materials. So the finished fertilizer pellet has a higher density and strength. لآخر, it makes organic fertilizer particles by stirring teeth granulation method. Compared natural rotation granulation, this method will manufacture the organic fertilizer granule with a lower possibility of pulverization.
Over 95% rate of conversion from powder to pellets
A pelleting equipment with a high granulation rate usually means that it can help you reduce materials waste and time taking on organic fertilizer production. The granulating rate of YUSHUNXIN new type organic fertilizer granulator is 95% or higher. So using the same amount of raw material, it can produce more pellets in a short time than general pelletizers.
How does the new type granulation machine work to make granular organic fertilizer?
When you want to produce required fertilizer pellets, you need to clear the working principle of the new type organic fertilizer granulator. Then how does equipment work to convert organic waste compost to particles?
In fact, the commercial fertilizer granulation equipment mainly by the stirring shaft inside the new type granulating equipment, which has many stirring teeth on it. After material feeding, the stirring shaft will start rotating. And the stirring teeth will mix the organic fertilizer powder in the granulator. Then under the action of high speed rotary mechanical agitation force and the resulting aerodynamic force, the fine powder materials will continuously achieve the process of granulating, balling and densification in the stirring teeth pelletizer, so as to achieve the purpose of granulation. Then the produce organic fertilizer granules will be discharged by the outlet and transported to the next process.
This the reason why the equipment also known as stirring teeth fertilizer granulator.
What granulation method does stirring teeth pelletizer employ?
Besides the sirring teeth, the new type organic fertilizer granulator also speed up the fertilizer pellets making by liquid cohesion. This commonly called طريقة التحبيب الرطب. When the material moisture is at 20%-40%, the powder materials will form into fertilizer granules faster. علاوة على ذلك, the finished fertilizer pellets will have a higher density and not easy to pulverize. لذلك, you can get better experience on fertilizer transport and storage, if you choose to make granular organic fertilizer with new type pellet production machine.
Learn more about the stirring teeth fertilizer granulator!
نصيحة: Also, there are fertilizer pellet equipment that adopts طريقة التحبيب الجاف. Which granulates fertilizer powder nearly no liquid involved.
How to regulate the fertilizer pellets size during stirring teeth granulation?
If you want to know whether this new type organic fertilizer suitable for you, a important consideration is final fertilizer pellets. Is it produced with required shape and size? عادة, the stirring tooth granulator will process granular fertilizer with 0.7 spherical degree and 2-5 mm diameters.Then how to change the size of the pellet during stirring teeth granulation of powder? You can consider it from following 3 aspects:
Material moisture content
Because the new type granulation machine adopts wet granulation method, the water content control is important in organic fertilizer pellet size adjustment. And in general, less water, حجم أصغر, much water bigger size.
Teeth spindle speed
فضلاً عن ذلك, considering it from mechanical aspect, you need to focus on the rotating speed of stirring shaft. بشكل عام, higher rotational speed, smaller particle, and vice versa.
Mixture quality
أخيراً, the organic mixture also plays an important role in the size regulation of final organic fertilizer granule size. The lower the mixing volume, the smaller the particle. Higher mixing volume, bigger particle.
How to control fertilizer granulation moisture during stirring teeth pellet making?
كما ذكر أعلاه, the stirring teeth fertilizer pelletizer adopts wet granulation method. في نفس الوقت, moisture control plays an important role in fertilizer granules formation with required size. Then, how to control the moisture for new type organic fertilizer granulation?
It needs to finish the moisture adjustment before feed in the powder granulation machine. Because of stirring steeh design, the machine can not equipped with liquid spray device inside. لهذا, it is advisable to use a double shaft mixer. Which has professional spray system for precise liquid adding while mixing it with powder materials evenly. For most organic fertilizers granulation, تحتاج إلى ضبط رطوبة المادة 20%-40% in stirring teeth fertilizer granulation line.
Is there new type organic fertilizer granulator with diesel engine?
of course. كشركة مصنعة محترفة لمعدات الأسمدة, YUSHUNXIN can offer you customized new type organic fertilizer granulation machine with diesel engine.
- It is useful if you start fertilizer pellet making in areas without reliable electricity, remote farms, or places with high power costs.
- This feature also adds mobility of granular fertilizer production, allowing the equipment to be used in various locations without being tethered to a fixed power source.
- في نفس الوقت, the industrial fertilizer pelletizer also come with advanced designs to ensure fuel efficiency and reduced emissions, complying with modern environmental standards.
فضلاً عن ذلك, if you need a stand-by-generator for your stirring teeth granulation line operation, هناك diesel generators of 100 kw-1000 kw for your choice.
Can you offer some finished fertilizer granulation projects for reference?
بالطبع. As a professional fertilizer granulation equipment manufacturer, we have supplied quality equipment for multiple organic fertilizer pellet production projects worldwide. Here are some successful cases for your reference.
Organic fertilizer pellets making from biogas residue humus in Italy
The Italy customer wanted to use biogas residue humus as raw material to produce organic fertilizer pellets. For 50% moisture material feeding and 6 TPH particles output, a SXJZ-1200 new type organic fertilizer granulation system is an ideal choice. Wet granulation using and high granulation rate of 95%.
Organic biomass manure compost granulator to Greece
فضلاً عن ذلك, there was also the customer from Greece, who planned to upgrade the organic fertilizer making line. Further process composted biomass and manure mixture into fertilizer pellets. For 2–2.5 T/H organic pellets production with uniform size and high-strength granules, the SXJZ-1000 stirring teeth granulator is advisable.
Raw manure waste to granular fertilizer projects
علاوة على ذلك, for setting up an granular fertilizer making system for farm manure waste management, there are also established plants for your reference. مثل solution for Pig Farm Waste Disposal In Bulgaria, خط تحبيب سماد الدجاج للولايات المتحدة. عميل, إلخ.
Come to get your own fertilizer manufacturing solution now!
Where to buy the organic fertilizer granulation equipment?
If you’re looking for high-quality organic fertilizer granulation equipment, يوشونكسين is a top choice.
Quality stirring teeth granulator offer
With over 20 years of experience in the industry, YUSHUNXIN manufactures advanced, reliable machinery that meets international standards.
Buy the fertilizer pellet machine at an economical price
They offer economical prices by directly sourcing from the factory, ensuring affordability without compromising quality.
Global distribution offices
بالإضافة إلى ذلك, YUSHUNXIN has a strong global distribution network, with offices in countries such as Indonesia, Algeria, Russia, the United States, and Uzbekistan, making it easy to access their products worldwide.
Choose YUSHUNXIN for your organic fertilizer production needs and enjoy top-notch performance and value. بالإضافة إلى ذلك, هناك أيضا large rotary drum granulator, dry extrusion pellet machine, economical disc pelletizer for you chocie.
