Fertilizer Roller Extrusion Granulation Line

Batching materials with required formula

To produce commercial fertilizer granules with required proportion, the industrial batching machine يمكن أن تساعدك كثيرا. With PLC control system and electronic belt scale or nuclear scale, it will feed materials for fertilizer granulation with high precision – 2‰.

هنا, to fully meet your requirements of compress fertilizer pellets making with multiple and single material, in a large and small scale, YUSHUNXIN specially design 3 types fertilizer batching machines for you. They are dynamic batching machine with various materials feeding simultaneously, static batching equipment with one by one feeding, and loader feeder for fertilizer granulation with single material.

Mixing powder materials evenly

ثم, if you make granular fertilizer from multiple materials, such as the NPK fertilizer granulation, the mixing is necessary to ensure the nutrient balance.

لهذا, YUSHUNXIN fertilizer mixer can help you blend powder evenly in a large scale quickly because of advanced design. على سبيل المثال, the double shaft horizontal mixer, which is designed with two counter-rotating stirring shafts, process fertilizer materials by continuously lift, toss, and shear to disperse. لذا, you can prepare fine powder mixture material with balance nutrients for fertilizer pellet making.

Roller granulator work to make compress fertilizer pellets

This is the most important step in fertilizer roller extrusion granulation line. في هذه العملية, the mixed material will be granulated into flat ball cakes under the action of rollers extrusion force. Next, there are stirring shaft and sieve to disperse compress cake into fertilizer pellets. على العموم, there are double roller granulators with 1-4 TPH capacities for your choice.

Screening granulated fertilizer granules

ثم, to prepare fertilizer pellets with uniform size, you need to screen granulated fertilizer particles quickly. هنا, a rotary sieving machine is an idea choice.

This machine can screen out granular fertilizer with required size in a short time. لكن, how to dispose of the fertilizer particles with small and large size? Only need to add a chain crusher near the fertilizer pellet sceener. This will grind the left fertilizer granules into powder and you can return them to double roller extrusion equipment to granulate again.

Packaging finished granular fertilizer into 20-50 كجم/كيس

أخيراً, to transport and sell granulated fertilizer to farmers, it is advisable to packaging them into required bags.

For industrial fertilizer granule making, YUSHUNXIN design both single and bucket granules bagging machines.They will fully meet your requirements of 20-50 kg/bag fertilizer packing. The difference is that the latter has a larger capacity than the former. What’s more, we can also offer you fully automatic fertilizer packaging scale for your fertilizer roller extrusion granulation line.

1-4t/h small scale roller extrusion granulation line design

If you start a new fertilizer project, test new formulations, or serve a regional market, you can select our 1–4 t/h small scale double roller granulation line. This compact fertilizer granulation line usually includes a loader feeder, SXFLF-600 vertical crusher, SXSJ-0830 double shaft horizontal mixer, SXDG-4T double roller granulator, SXGS-1240 granules screening machine and single bucket packing scale. With this configuration, you can choose to granulate Ammonium chloride, البنتونيت, de-icing agents, industrial salt, etc flexibly. But only a 800㎡ area required.

5-10TPH commercial compress fertilizer pellet plant layout

For standard commercial NPK ertilizer pellet plants, YUSHUNXIN offers a 5–10 TPH compress fertilizer pellet system. It will combine 2–4 sets of roller press compactors in your NPK granulation system to reach a larger capacity. على العموم, For a 10TPH operation, it mainly requires equipment of dynamic batching machine, SXSJ-1050 double shaft horizontal mixer, SXDG-2.5T roller granulator*4, SXGS-1560 rotary sieving machine, SXLTF-500 return material crusher and double bucket bagging machine. This solution suits fertilizer producers who needs a stable quality NPK fertilizer pellet production.

10-20TPH large industrial fertilizer extrusion granulation project

ثم, as a large industrial compound fertilizer granulation project investor, you may ask: Is there a 10–20TPH industrial fertilizer granule making system? بالطبع. عادة, with our technology engineers reasonable design, you can get customized granular fertilizer project solutions with maximum 12 sets of double roller pelletizer working. فضلاً عن ذلك, they are all controlled by an automatic electrical control system. لذلك, فقط 2-3 workers employed, you can keep a compound fertilizer granules making factory running easily.