Are you finding solutions for liquid fertilizer manufactruing? ك الشركة المصنعة لمعدات الأسمدة المهنية. YUSHUNXIN can offer you not only business plan for making manure and urine into liquid organic fertilizer, but also NPK liquid fertilizer production line. It contains crushing, reaction, filtering, liquid filling and so on. فضلاً عن ذلك, as a fertilizer machine source factory, you can buy liquid fertilizer machines at a favorable price. If you want to start liquid organic or NPK fertilizer production as soon as possible, welcome to contact us for customized design.
Contact us for your liquid fertilizer making line immediately!
How to make liquid organic fertilizer from manaure?
على العموم, for organic liquid fertilizer plant setup, the process contains 6 خطوات:
Manure liquid separation
Animal manure is an excellent material for liquid fertilizer making. But it is usually a mixture of liquid and solid. So you need to separate liquid manure from the solid first. How to separate liquid from solids? For industrial liquid fertilizer manufacturing, it is advisable to use a manure solid-liquid separator. Only several minutes, you can distill liquid manure to start making organic liquid fertilizer. فضلاً عن ذلك, the left solid manure is suitable for solid organic fertilizer making.
Filtering to remove impurities
Then in order to ensure the high quality liquid fertilizer production, automatic filters will perform secondary and tertiary purifying on liquid animal manure. بهذه الطريقة, mini waste particles will be completely removed from your materials.
UV disinfection
في هذه العملية, disinfection of liquid fertilizer making material is necessary. Because raw manure liquid material contains various pathogens. Such as bacteria, الفيروسات, parasites, إلخ. They will harm crops and plants. But with UV disinfection machines, you can make materials harmless quickly. And compared with chemical disinfection, it is more environmentally friendly.
Batching auxiliary materials
Due to making more profits from liquid fertilizer production line, besides manure liquid, we usually need to add some auxiliary materials. لذلك, you can prepare liquid fertilizer, which is suitable for local farming conditions. على سبيل المثال, adding micro elements and NPK materials to enrich the nutrients of final liquid fertilizer. Even, it can help you process liquid biofertilizer successfully. Or batching some fermentation agent to speed up liquid fertilizer fermentation.
Liquid fertilizer reaction
Next, the most important step in liquid organic fertilizer manufacturing process – fermentation. It is key to converting nutrients into organic materials into forms that are more easily absorbed by plants. علاوة على ذلك, في هذه العملية, beneficial microorganisms, like actinomycetes, nitrifying bacteria, phosphatizing bacteria, إلخ. can reproduce. And manure odor will disappear and fertilizer nutrient elements become more stable. هنا, we have professional reactors for liquid fertilizer preparation. It usesالفولاذ المقاوم للصدأ as materials, which have high erosion-resistance.
Packaging with liquid filling system
أخيراً, packaging finished liquid fertilizer for easier transport, storage and use. YUSHUNXIN can offer you automatic liquid filling machine, which has characteristics of precise quantitative system, automatic filling, تغطية, وضع العلامات, إلخ. So you can complete the liquid fertilizer packing in a short time. هنا, we can customize machines according to your bottle capacity. مثل 1 liter, 5 liters or more.
What is the process of liquid npk fertilizer manufacturing?
Can the liquid fertilizer production line operate with NPK liiquid fertilizer making? بالطبع. The mechanial liquid npk fertilizer manufacturing process is as follows
How much does liquid fertilizer equipment cost?
Price of liquid fertilizer machines is an item most liquid fertilizer manufacturers focus on. على العموم, you need to prepare $50,000-$300,000 for a basic liquid fertilizer production line. Because of more refined design and stainless steel material adoption. ثم, the precise quote is closely related to many aspects. Including capacity, machine types, system design, إلخ. If you need more precise quote for your liquid fertilizer making machines, مرحبا بكم في الاتصال بنا على الفور.
Can the production line make liquid fertilizer from cow dung?
The answer must be yes. Using this liquid fertilizer manufacturing line, you can choose to make liquid fertilizer from various organic waste. Such as chicken manure, pig waste or other animal manure, both poultry manure and livestock poop. بالطبع, these contain cow dung liquid fertilizer preparation. فضلاً عن ذلك, you can add water soluble humic acid, water soluble NPK or other trace elements to enrich the nutrients of your liquid fertilizer according to local conditions.
Can the liquid fertilizer production line also make water soluble fertilizer?
Yes, a liquid fertilizer production line can also be adapted to produce water soluble fertilizer. Compared with traditional liquid organic fertilizers, water soluble fertilizers require a more precise process to ensure 100% solubility without leaving residues. لهذا, there are 3 tips for you.
- Choosing dissolving materials, such as urea, potassium nitrate, or mono potassium phosphate, etc for water soluble fertilizer manufacturing.
- فضلاً عن ذلك, it needs chelating micronutrients and thorough mixing. هنا, YUSHUNXIN liquid fertilizer making line offer batching tank for trace element adding precisely and liquid chelating tank with mixing shaft and heating system.
- Followed by fine filtration of liquid soluble fertilizer. We can offer you ultrafiltration membrane components. Because, the membrane pore size is 0.03 μ m-1nm, which can remove impurities deeper. Including colloids, turbidity, organic chemicals, bacteria, etc with the size greater than 2um. This ensure the produced liquid fertilizer is clear and has a higher solubility.
لذلك, with proper equipment upgrades, the liquid fertilizer making line can manufacture high-quality water soluble fertilizers. The products is better for drip irrigation and foliar spraying. This flexibility makes the production line more profitable for liquid fertilizer manufacturers who want to expand their product range.
Is there operational liquid fertilizer plant in Australia?
بالطبع. In the past over 20 سنين, we had helped many fertilizer manufacturers start their liquid fertilizer production business. على سبيل المثال, the project of making organic liquid fertilizer from poultry manure in Australia with 10 tons/day capacity. The customer focused on the 2 aspects for liquid fertilizer making. They are liquid organic fertilizer pathogens eliminate and 5 L and 20 L liquid packing. هنا, we offered him liquid reactor with heating design, and flexible liquid filling equipment.
بالإضافة إلى ذلك, there are also liquid cow dung fertilizer plant setup in Ethiopia, 50000 t/year liquid compound fertilizer making iline in Egypt, إلخ.
Get your own liquid fertilizer making solution now!
What method is used in organic liquid fertilizer reaction? Anaerobic or aerobic fermentation?
YUSHUNXIN liquid fertilizer fermentation system mainly makes use of anaerobic fermentation design. In liquid fertilizer reactor tank, there is an automatic air extraction system, which can create an anaerobic environment quickly for fast liquid fertilizer making. علاوة على ذلك, it has mixing blades inside. This is beneficial for improving anaerobic bacteria activity to decompose nutrients into smaller molecules that are easier to absorb.
How to make liquid fertilizer quickly?
For industrial liquid fertilizer production line, speed is essential. But how to prepare liquid fertilizer fast? There are 4 tips for your reference.
Add suitable bacteria
كما ذكر أعلاه, liquid fertilizer making mainly relies on bacteria to decompose materials. So you can add some extra beneficial bacteria to speed up the liquid fertilizer manufacturing process. Such as compound spores, compound yeasts, compound lactobacilli, compound enzyme preparations, إلخ.
Mixing various materials evenly
Then mixing is a method to make bacteria distribute evenly in raw materials. So it can fully play its role in facilitating the fermentation of liquid organic fertilizer. هنا, you don’t need to add a professional mixer. Our liquid fertilizer reactor tank has its own mixing shaft inside.
Heating liquid fertilizer
فضلاً عن ذلك, you can add a liquid heating tank in liquid fertilizer production line. Anaerobic microorganisms are generally more active in warm conditions. 30-40°C is considered the ideal temperature range for mesophilic anaerobic fermentation. At this temperature, the growth of microorganisms and the decomposition of organic matter are relatively rapid.
Buy automatic liquid fertilizer making machine
With high automation, there is a lower labor force cost and faster liquid fertilizer making process. Our whole liquid fertilizer manufacturing system is controlled by PLC control system. It can monitor and adjust the temperature, oxygen content, material status, etc in real time. بهذه الطريقة, you can create a better environment for liquid fertilizer making.
Is there more details about liquid fertilizer manufacturing process?
Why so many liquid fertilizer manufacturers choose to buy YUSHUNXIN liquid fertilizer production line?
After determining liquid fertilizer equipment you want to buy, it is necessary to find a reliable liquid fertilizer machine manufacturer. هنا, YUSHUNXIN is an excellent choice. There are 3 reasons.
High liquid fertilizer equipment quality
All liquid fertilizer equipment uses stainless steel as material, which can withstand the erosion from large scale liquid fertilizer processing for a long time. Then there are professional certificates of equipment quality for you.
Customized liquid fertilizer making project plan
In order to help you start liquid fertilizer making successfully, we will design production plan according to your requirements and actual conditions. Including capacity, مادة, ميزانية, final product, إلخ. It also contains customized liquid fertilizer equipment design charging.
Considerate after-sales services
After receiving liquid fertilizer equipment, we can offer you guidance for operations and installation. If you have any other things want to know, we will also provide you with the best solution as soon as possible.
