Roller extrusion granulation line is widely used in compound fertilizer production. It can turn powder chemical material into granules at a lower cost. Because it adopts dry granulation method, which makes compound fertilizer particles only by physical extrusion force. And there is nearly no water involved in complex fertilizer making process. So you don’t need to spend on fertilizer pellets drying and cooling. فضلاً عن ذلك, it also has characteristics of less energy consumption, معدل التحبيب العالي, عملية سهلة, إلخ. This is the reason why more and more fertilizer choose double roller granulation line for their fertilizer plant. علاوة على ذلك, YUSHUNXIN can provide you with roller extrusion granulation lines with different capacities and design layout according to your actual conditions. إذا كنت مهتما به, you can contact us at any time.
المعلمات الرئيسية
- سعة: 1-20 T/H
- Granulation rate: 95%
- Granule Size: 3-10 مم
- مواد المعدات: Q235 carbon steel, stainless steel alloy (cuatomized)
- Price: ＄50,000-＄300,000
- طلب: نيك, Ammonium sulfate, phosphate rock powder, black carbon, snow melting agent, compost, إلخ.
When to buy a double roller extrusion granulation line for your fertilizer making project?
If you want to choose a right fertilizer granulation line, you need to focus on the aspects of material, granulated fertilizer and costs. ثم, when the double roller granulation system is the best option?
Dry powder granulation with less than 20% moisture
If you plan to make fertilizer granules from drying powder of the moisture less than 20%, a roller press pellet making system fits perfectly. Through طريقة التحبيب الجاف of physical pressing, it can process dry powder into granules faster and at a lower cost. لأن, there is no needs of liquid adding for cohesion enhance and extra drying units for moisture reduction.
Hard fertilizer granule production with 95% معدل التحبيب
في نفس الوقت, the roller extrusion granulation system also can fully meet your requirements of quality fertilizer pellets making. For the hardness of the granulated fertilizer particles, it can improve it to 15-20N. في نفس الوقت, the granulation rate of your powder pelletizing project with up to 95%.
Economical fertilizer pellets making
كما ذكر أعلاه, it is an more affordable fertilizer granule making project for you. for a 1-20 TPH fertilizer granulation plant setup, ما عليك سوى الاستعداد $50,000-$300,000. For standard configuration, you only need to buy batching machine, خلاط, double roller granulators, فاحص, packaging machine and belt conveyors for it.
How does double roller pressing system work to process fertilizer pellets?
عمومًا, only by 5 خطوات, the double roller granulation system will process dry powder into commercial fertilizer granules.
Batching materials with required formula
To produce commercial fertilizer granules with required proportion, ال industrial batching machine يمكن أن تساعدك كثيرا. With PLC control system and electronic belt scale or nuclear scale, it will feed materials for fertilizer granulation with high precision – 2‰.
هنا, to fully meet your requirements of compress fertilizer pellets making with multiple and single material, in a large and small scale, YUSHUNXIN specially design 3 types fertilizer batching machines for you. They are dynamic batching machine with various materials feeding simultaneously, static batching equipment with one by one feeding, and loader feeder for fertilizer granulation with single material.
Mixing powder materials evenly
ثم, if you make granular fertilizer from multiple materials, such as the NPK fertilizer granulation, the mixing is necessary to ensure the nutrient balance.
لهذا, YUSHUNXIN fertilizer mixer can help you blend powder evenly in a large scale quickly because of advanced design. على سبيل المثال, the double shaft horizontal mixer, which is designed with two counter-rotating stirring shafts, process fertilizer materials by continuously lift, toss, and shear to disperse. لذا, you can prepare fine powder mixture material with balance nutrients for fertilizer pellet making.
Roller granulator work to make compress fertilizer pellets
This is the most important step in fertilizer roller extrusion granulation line. في هذه العملية, the mixed material will be granulated into flat ball cakes under the action of rollers extrusion force. التالي, there are stirring shaft and sieve to disperse compress cake into fertilizer pellets. على العموم, هناك double roller granulators مع 1-4 TPH capacities for your choice.
Screening granulated fertilizer granules
ثم, to prepare fertilizer pellets with uniform size, you need to screen granulated fertilizer particles quickly. هنا, a rotary sieving machine is an idea choice.
This machine can screen out granular fertilizer with required size in a short time. لكن, how to dispose of the fertilizer particles with small and large size? Only need to add a chain crusher near the fertilizer pellet sceener. This will grind the left fertilizer granules into powder and you can return them to double roller extrusion equipment to granulate again.
Packaging finished granular fertilizer into 20-50 kg/bag
أخيراً, to transport and sell granulated fertilizer to farmers, it is advisable to packaging them into required bags.
For industrial fertilizer granule making, YUSHUNXIN design both single and bucket granules bagging machines.They will fully meet your requirements of 20-50 kg/bag fertilizer packing. The difference is that the latter has a larger capacity than the former. ما هو أكثر من ذلك, we can also offer you fully automatic fertilizer packaging scale for your fertilizer roller extrusion granulation line.
1-20T/H roller extrusion pelleting lines in YUSHUNXIN
ثم, with the above fertilizer machines, you can set up a roller extrusion granulation line range from 1TPH to 20TPH capacity (10,000-100,000 tons annually) freely. Whether you use it for lab scale, commercial fertilizer granulation operation or large industrial granular fertilizer production, you can find the best solution.
1-4t/h small scale roller extrusion granulation line design
If you start a new fertilizer project, test new formulations, or serve a regional market, you can select our 1–4 t/h small scale double roller granulation line. This compact fertilizer granulation line usually includes a loader feeder, SXFLF-600 vertical crusher, SXSJ-0830 double shaft horizontal mixer, SXDG-4T double roller granulator, SXGS-1240 granules screening machine and single bucket packing scale. With this configuration, you can choose to granulate Ammonium chloride, bentonite, de-icing agents, industrial salt, etc flexibly. But only a 800㎡ area required.
5-10TPH commercial compress fertilizer pellet plant layout
For standard commercial NPK ertilizer pellet plants, YUSHUNXIN offers a 5–10 TPH compress fertilizer pellet system. It will combine 2–4 sets of roller press compactors in your NPK granulation system to reach a larger capacity. على العموم, For a 10TPH operation, it mainly requires equipment of dynamic batching machine, SXSJ-1050 double shaft horizontal mixer, SXDG-2.5T roller granulator*4, SXGS-1560 rotary sieving machine, SXLTF-500 return material crusher and double bucket bagging machine. This solution suits fertilizer producers who needs a stable quality NPK fertilizer pellet production.
10-20TPH large industrial fertilizer extrusion granulation project
ثم, as a large industrial compound fertilizer granulation project investor, you may ask: Is there a 10–20TPH industrial fertilizer granule making system? بالطبع. عادة, with our technology engineers reasonable design, you can get customized granular fertilizer project solutions with maximum 12 sets of double roller pelletizer working. فضلاً عن ذلك, they are all controlled by an automatic electrical control system. لذلك, فقط 2-3 workers employed, you can keep a compound fertilizer granules making factory running easily.
Why so many fertilizer suppliers choose roller granulation line for their fertilizer plants?
In recent years, more and more people choose roller extrusion granulation line for compound fertilizer making. لماذا?
How to buy fertilizer roller granulation line at a favourable price?
Price of this roller pressing granulation line also must be an item you focus on. And a complete SX double roller granulation line will cost＄25,000-＄40,000. Then how to buy it in an economical way? There are three tips for your reference.
Finding a leading fertilizer equipment manufacturer
General speaking, a leading مورد معدات الأسمدة has mature technology and rich experience in fertilizer equipment manufacturing. So it can produce the equipment of the roller granulation line at a lower cost. Thereby it can provide you with high quality fertilizer machines at a lower price.
Looking for a source factory of fertilizer machine production
It is advisable to buy fertilizer machine you need from the source factory rather than the distributor. SX is a source factory of fertilizer equipment. If you choose to buy double roller pelleting line from it, we We guarantee you don’t need to pay any extra charge.
Designing a reasonable layout for your compound fertilizer plant
The price of roller pressing granulation line usually varies according to its configuration. So a reasonable project design can help you set up fertilizer plant in an economical way. هنا, SX can design project fro you out of charge according to your budget, factory space, سعة, إلخ.
