Organic fertilizer manufacturing plays an important role in the process of modern agricultural production. Compared with chemical fertilizer, organic fertilizer is more healthy for the growth of crops. So more and more people are willing to invest in organic fertilizer production plant. And most of them choose to start with small scale organic fertilizer production. Для этого, Юшунсинcan provide you with manyprofessional organic fertilizer production machines. What’s more, according to your actual situation and demand, we will makes use of the machine to design a customizedorganic fertilizer production linefor you.
Основные параметры
Емкость: 1-10 Т/ч
Final shape:Powder or granule
Final granule size: 1-10 мм
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Application materials:animal manure, straw, rice husk, sawdust, грибные отходы, Остаток биогаза, и т. д.
Расходы: $50,000-$300,000
Get your customized small scale organic fertilizer production plan!
How can you produce organic fertilizer in small quantities?
В общем, a complete organic fertilizer production line includes compost turners, дробилка, микшер, Гранулятор, screening machine, сушилка, Кулер, coating equipment and packaging facility. Besides, you also need some auxiliary equipment to connect the whole production line well. Such as belt conveyor, batching machine, dust collectors and so on. With these fertilizer machines, you can freely choose to make organic fertilizer in powder and granules in a small scale according to your needs.
If you are finding a small scale organic fertilizer making line withsimple process, economical price, small area needed, и т. д.. The powder organic fertilizer manufacturing system is the best choice. It only contains 5 steps: composting, batching, сокрушительный, screening and packing.
But, when you pay more attention tomake more profitsin a long term, it is advisable to buy small scale organic fertilizer granule making line. With more sophisticated process, it can turn organic waste into quality fertilizer pellets with balanced nutrients, uniform size, longer storage time, и т. д.. Так, it can bring you higher profits.
Powdery fertilizer production line for small scale organic fertilizer making
Вершина 2 powder small scale organic fertilizer line for sale
If you want to build a small scale organic fertilizer plant forpowder organic fertilizer making, buy right types of fertilizer equipment is important. В общем, there are 2 solutions that many fertilizer manufacturers are interested in. They can fully meet your requirements for 1-10 t/h powder organic fertilizer making.
1-5 t/h organic powder fertilizer making plan
As mentioned above, the powder organic fertilizer making line needs 5 machines. Компост Тернер, batching machine, дробилка, screener and packaging equipment. Затем, for 1-5 t/h output, it is advisable to buy them of the following types:
500-1500 m³/h Crawler type compost turning machine
For a composting in a 5 t/h powder organic fertilizer production plant, the most economical choice iscrawler type windrow compost turner. With 2.4-3m turning width and 0.6-1.5m composting depth, it can turning 500-1500 m³ of organic compost windrows per hour. This can fully meet your requirements of 1-5 tons of organic compost fertilizer making. Кроме того, using it, you can decompose organic waste (to kill harmful bacteria, pest eggs and grass weeds) on the ground directly, both indoor and outdoor.
Crawler type windrow fertilizer composting machine
Control system of Crawler type windrow compost turner
Crusher for making organic fertilizer in a small scale
Затем, for turning compost to powder organic fertilizer, the most important step is fine powder processing. This makes your organic fertilizer has better performance in nutrient absorption. But, how to crush compost into fine powder of 1-5 t/h quickly? It is using a professionalfertilizer grinder, the semi-wet material crusher. It can fully meet your requirements for powdered organic fertilizer manufacturing in a small quantities of 1-5 t/h while has characteristics of economical price and small space needed.
Semi-wet grinder for organic fertilizer manufacturing
For screening process, YUSHUNXIN recommend yourotary screen machinefor your small scale organic fertilizer production. And the SXGS-1240 rotary ssieving machine is the best choice for 1-5 t/h powder fertilizer screening. It can remove waste like stones, cigarette butts, large particles, etc from produced organic fertilizer to improve the quality. During the working process, it has high screening efficiency and low noise. And the galvanized screen is more durable.
Galvanized steel mesh for fertilizer compost sieving machine
Fertilizer packing machine
Packing is the final process in organic fertilizer production line. Юшунсин automatic quantitative packing scaleis designed for quantitative packaging. Для 1-5 t/h powder bagging, the single bucket packing scale is the best choice. Can fully meet your requirments of 5-50 kg/bag of powder fertilizer packaging and sealing.
Organic fertilizer automatic packaging machine for sale
Advanced controller for fertilizer bagging machine
5-10 t/h powder small scale organic fertilizer making machines
But, when it comes to set up a powder small scale organic fertilizer making plant of 5-10 Т/ч, YUSHUNXIN recommend you replace composting, crushing withgroove compost turnerand vertical grinder.
Groove type compost turner for small scale organic fertilizer plant
If you want to start a small scalecompost organic materials in farm. Groove type compost turner is an excellent choice for you. It has a turning width of 2.5-5 m and turning depth of 0.8-1 m. So it will not take a lot of spaces in your farm and suitable forsmall scale composting. When using it, you can collect your organic wastes together and start fermentation in the grooves. As times goes by, the temperature of compost piles will increase. Затем, you can use this kind compost turning machine to turn over the organic materials for betteraerobic fermentation.
Vertical crusher for 5-10 t/h organic fertilizer powder making
Кроме того, for 5-10 t/h organic compost crushing, the vertical grinding machine is more recommended. For one thing, it has model of 8-15 T/H емкость, which can meet the 5-10 t/h small organic fertilizer making plant setup. For another, the unique vertical design greatly reduce the possibility of blocking when crush material with 30%-50% water content.
Vertical crushing machine for manure fertilizer making
As for rotary sieving machine and bagging machine, you only need to replace them with SXGS-1560 screener (6-10 Т/ч) or double bucket bagging scale (8-12 bag/min).
How to make organic fertilizers pellets in small quantities?
Can we make organic fertilizer into granules in a small scale? The answer is yes. For small quantities organic fertilizer granulation, there are 2 designs are commonly used in manufacturers.
Disc granulation system for economical small scale organic fertilizer pellets making
If you want to produce organic fertilizer pellet in a small scale from wet material, it is advisable to buy apan pellet system. Потому что, it can use liquid as binder to speed up the organic fertilizer granules formation. At the same time, it can fully meet your requirements of 1-10 t/h granular organic fertilizer manufacturing. Кроме того, it also has characteristics of favourable price, over 93% granulation rate, easy operation, 1-8 mm fertilizer granules making freely, и т. д..
Затем, because ofwet granulation methodused in organic fertilizer manufacturing, it needs drying and cooling subsequently. Поэтому, it contains organic fertilizer machines of composting, batching, сокрушительный, Смешивание, disc granulation, screening, сушка, cooling and packaging.
Disc pelletizer for wet organic fertilizer granulation
Organic fertilizer granules making with pan pelletizer
Pan granulation line for small scale
Оборудование
Емкость (Т/ч)
Размер гранулы (мм)
Скорость грануляции
Feeding Moisture
Расходы
Disc Granulator
1-6 / set
1-8
93%
20%-40%
$3,000-$12,000
Inquiry the small scale disc granulation line now!
Double roller pelletizing plan for economical organic fertilizer granulation in small quantities
Provided you need a small scale organic fertilizer granulator with a lower cost, you can purchase adouble roller extrusion line. It turns cow manure into granules by roller extrusion, instead of liquid. This is simpler and faster method to prepare granular organic fertilizer of lower than 10 Магистр. On the contrary, it requires a moisture of lower than 15% when organic compost granulation. Затем, with different roller sheet molds, you can choose to prepare 3-10 mm granular fertilizer with flat ball, oval, pillow, etc shapes freely.
В общем, for thedry granulation systemof organic fertilizer, you only need to buy 6 machines. Composting machine, batching equipment, дробилка, screener, roller press granulator, packaging scale.
Линия грануляции роликов удобрения
Оборудование
Емкость (Т/ч)
Размер гранулы (мм)
Скорость грануляции
Feeding Moisture
Расходы
Roller Granulator
1-4 /set
3-10
95%
<15%
$4,000-$15,000
Кроме того, there are also many otherorganic fertilizer granulation linesfor small operation. Such as economical flat die pelletizing line, erosion resistance drum granulation system, stirring teeth granulation plan for high hardness pellets making, и т. д..
Get your own small scale organic fertilizer production plan now!
Can small scale organic fertilizer manufacturing systems used to 1000 cows dung management?
Конечно. If you have a cattle farm with 1000 cows and you want tomake organic fertilizer from cow dung, Они могут полностью соответствовать вашим требованиям.
В общем, a cow will generate about 30 kg of manure waste a day. With 1000 cattle, you need to dispose of cow dung of 30 tons per day. Затем, our small scale organic fertilizer production lines has a capacity of 1-10 Т/ч. Поэтому, they can turn cattle litter into powder or granular organic fertilizer of 20-200 tons per day. Более того, it is also suitable for dispose of manure waste in farms of 1 million birds, 50,000 pigs, и т. д.. If you are not clear is the small scale organic fertilizer making lines suitable for you, welcome to contact us for answer now!
How much it costs to set up small scale organic fertilizer plant?
В целом, for a basic small fertilizer production line (1–10 tons per hour), the total cost ranges from $35,000 to $300,000. And the powdery organic fertilizer manufacturing cost is usually lower than the granular organic fertilizer production.
5TPH powder organic fertilizer making plant
Powder organic fertilizer making line costs $20,000-$60,000
It contains compost turner, batching machine, дробилка, screener, packaging machine and belt conveyor.
1-3 t/h capacity one needs a investment of $20,000-$35,000.
3-5 t/h system, you may need to prepare $35,000-$45,000.
Granular organic fertilizer production system pricing $80,000-$300,000
This includes machines for composting, batching, сокрушительный, Смешивание, granulating, screening, сушка, cooling, coating, packaging and belt conveyor.
1-3 t/h capacity one needs a investment of $80,000-$120,000.
3-5 t/h system, you may need to prepare $120,000-$180,000.
Более того, there are also additional costs may include land and infrastructure (800–5,000㎡), labor and utilities, installation and shipping fees, и т. д.. If you want to get preciseinvestment for your organic fertilizer making plant setup, welcome to contact us now! As a source factory, YUSHUNXIN can offer you a customized design and source price.
How about the large scale organic fertilizer manufacturing? What are the differences from the small scale organic fertilizer production?
If you want to start a large scale organic fertilizer making, you need to focus on the difference from the small scale one as follows:
scale organic fertilizer production has a output of 10-30 Т/ч. This can fully meet your requirements of making organic fertilizer 150,000-200,000 annual.
Compared with small scale of 1-10 Т/ч, the large scale organic fertilizer production has a output of 10-30 Т/ч. This can fully meet your requirements of making organic fertilizer 150,000-200,000 annual.
В общем, for making organic fertilizer in a small quantity, it needs a workshop of 800-5,000 ㎡. When it comes to 10-30 t/h project, you need to prepare an area of 3000-1,3000㎡.
Delivery of small scale ogranic fertilizer making line
What can YUSHUNXIN do during build a small organic fertilizer
Юшунсин, is a professional organic fertilizer equipment manufacturer from China. It was founded in 2005 and has engaged in organic fertilizer equipment production for nearly 20 years. If you want to buyorganic fertilizer production equipmentfor your small scale fertilizer plant, YUSHUNXIN is a good choice for you.
Because our professional engineers can design a reasonable plan for your plant according your budget, space, capacity and material. And we will help you select the most suitable fertilizer facility for your organic fertilizer making factory. Кроме того, if you have any special requirements for fertilizer processing equipment, YUSHUNXIN also can provide customized service for you. We will try our best to help you build your organic fertilizer factory.
