Are you worried about how to dispose of animal waste in the farm? Do you need a project design which can make fertilizer at a low cost? Схfertilizer disc granulation line can fully meet your needs. It can help you produce high quality fertilizer granules, whether you want to prepare organic fertilizer, bio fertilizer or compound fertilizer. Кроме того, it mainly adopts wet granulation method, which can make finished fertilizer more convenient for transport and storage. And the capacity of this disc granulation production line is about 1-6 Т/ч. Поэтому, if you plan to start a small or medium fertilizer plant, it is an ideal choice for you.
Линия грануляции сковороды удобрений
Основные параметры
Емкость: 1-20 Т/ч
Скорость грануляции:over 93%
Размер гранулы: 1-8 мм
Granulation Method: Wet Granulation
Расходы: $80,000-$400,000
Приложение: Organic fertilizer making, Производство удобрений NPK, rock phosphate fertilizer manufacturing, и т. д..
What raw material is suitable for pan granulation line?
When you want to select a suitable fertilizer making line for your fertilizer plant, you need to consider whether this fertilizer production line can be used to process the material you have. But whether you want toproduce organic fertilizer, compound fertilizer or bio fertilizer. SX disc pelleting line is an excellent choice for you. And there are some materials for your reference to use in pan granulation line:
Materials for organic fertilizer or bio fertilizer making
If you want to use pan pelleting line to produce organic or bio fertilizer, we recommend you choose following materials:
Many fertilizer manufacturer use it as main material of organic or bio fertilizer making. It contains chicken manure, коровье навоз, horse manure, pig droppings, и т. д.. They are rich in nitrogen, фосфор, калий, и т. д., which are necessary for the health growth of crops and plants.
Straw, кукурузная початка, рисовый корпус, peanut shells, опилки, и т. д.. They are ideal choices to be used as auxiliary materials of organic or bio fertilizer production. Во -первых, they can enrich the nutrients of your fertilizer product. Для другого, they are usually low in moisture content. So they can balance the excessive water content of animal manure to make it suitable for composting.
You also can collect other waste to make organic or bio fertilizer. Such as biogas residue, грибные отходы, осадок, Сахарная фабрика отходов, distiller’s grains, и т. д.
Compound fertilizer mainly consists of three types of elements, nitrogen, фосфор и калий. Поэтому, if you plan tomanufacture compound fertilizer, you can choose materials as follows:
Если вы хотите сделать сложное удобрение с богатым азотным элементом. Вы можете использовать мочевину, хлорид аммония, ammonium sulfate and calcium nitrate as materials.
When you want to increase the phosphorus content of your compound fertilizer. Мономоний фосфат (Карта), Диаммоний фосфат (Промежуточный) и суперфосфат (SSP) отличные варианты для вас.
What method is used in the pan granulation production line?
The fertilizer pan granulation line mainly adoptsМетод влажной грануляции. It usually uses liquid as binder to increase the adhesive force between fertilizer powdery. So the final fertilizer pellets have a higher density and are not easy to pulverize. This kind of fertilizer is easier to transport and store. Then how to add liquid in the process of disc granulation line operation? We especially design a spraying device above thepan pelleting machine. After the powdery material is transported in the disc pelletizer and the disc starts rotating. You can control the amount of liquid added by the spraying device. It can greatly contribute to improving the quality of your fertilizer particles.
2 popular disc granulation making line in SX fertilizer equipment factory
From the above, we can know that the pan granulation production line can be used in organic and compound fertilizer making. Is there any difference between them? There are some details about them for your reference.
Disc pelleting line for compound fertilizer manufacturing
When you want to buy the disc granulation line for your compound fertilizer production plant, it is essential to know what equipment is needed in it.
Compound fertilizer production line with pan granulator
In the beginning, it needs an automaticпакетная машинаto ensure that the proportion of raw materials is consistent with the formula. Then fertilizer mixer will help you mingle them evenly to prevent nutrients imbalance. Следующий, pan granulator will turn powdery chemical materials into particles. Then granular fertilizer screener can help you separate required pellets from the unqualified. And because wet granulation method usually involve liquid in fertilizer making process. It is advisable to useсушилкаand cooler to further remove excessive moisture of compound fertilizer granules. Окончательно, you need anautomatic packaging machineto bag finished complex fertilizer. SX can provide you with all equipment for this compound fertilizer pan granulation line. It has high quality and strong adaptability. So you can use it tomake NPK fertilizer, urea complex fertilizer, nitrogen compound fertilizer, и т. д.
Pan granulation line for organic fertilizer making
The process of organic fertilizer pan granulation production line is more intricate than the above compound fertilizer making line. So besides the above fertilizer machines, there also are three fertilizer processing machines you may need.
Как упомянуто выше, the preparation of organic fertilizer mainly uses animal manure as material, which contains a large amount of harmful bacteria and pest eggs. Here fertilizercomposting machines может вам очень помочь. It can turn and stir the manure to facilitate the compost process to kill bad substances in it. And for this, we have trench type compost turner, windrow composter and in-vessel fermentation tank for your choice. After composting, you will find that the material has a phenomenon of sticking and agglomeration. This will reduce the effect of granulation. Поэтому, we equip this organic fertilizer line with aВ дробилках удобренийto grind material into fine powder. Then you can transport it to the batching machine and continue to process it. But if you use fresh animal manure to make organic fertilizer, excessive moisture will reduce the quality of final fertilizer. SX может предоставить вам обезвоживающая машинаto reduce the water content of manure.
How to change the size of fertilizer granule produced in disc granulation making line?
During granular fertilizer making, there is an item many fertilizer manufacturers focus on. It is how to produce fertilizer pellet of the required size? Or how to change fertilizer granule size? If you choose to make organic or compound fertilizer by pan granulation line, our engineers have two advice for you.
Control moisture content
Water content plays an important role in fertilizer pellet size regulation. Вообще говоря, less water, меньший размер; много воды, больший размер. And in order to make it easier to control the moisture content of fertilizer material, we especially design spraying device above the pan granulating machine.
Adjust pelletizer disc angle
For fertilizer pan granulation line, there is also another method to change your fertilizer particle size. You can finish it by adjusting the disc angle between 35 degrees and 55 degrees. Острый склон, меньший размер; Медленный склон, больший размер. Doing this, you can produce fertilizer granule with a diameter you need within 1-8 мм.
How to design pan granulation line for your fertilizer plant?
If you want to make high quality fertilizer efficiently, besides suitable fertilizer manufacturing line, reasonable project design is also an aspect you need to pay attention to. SX can provide you with optimum fertilizer plant layout design out of charge. We will design it according to your actual conditions. It usually contains workshop area, бюджет, емкость, материал, и т. д..
Например, if you plan to start a small scale fertilizer plant, we recommend you choose disc pelleting machine SXYZ-1800, SXYZ-2000 and SXYZ-2500. If you want to enlarge your fertilizer production scale, it is advisable to use pan granulator SXYZ-2800, SXYZ-3000 and SXYZ-3600. And if your workshop area is not enough it is an ideal choice to change belt conveyor to bucket elevator and choosefermentation tankfor organic fertilizer composting. If you also have any special requirements for pan granulation production line, Вы можете связаться с нами для настройки.
How much does a complete fertilizer disc pelleting line cost?
The price of pan granulation line must be an item many fertilizer manufacturers focus on. But it is not a fixed number. It will vary with configuration, material cost, market conditions, и т. д.. В общем, для 1-20 TPH capacity, the price of complete compound fertilizer pan granulation line is about ＄80,000-＄350,000. And organic fertilizer disc granulation line will cost ＄100,000-＄400,000. If you want to know the latest price of fertilizer pan granulation line, Пожалуйста, свяжитесь с нами немедленно.
5 TPH pan organic fertilizer granulation line design15 TPH disc NPK pelleting plan
Кроме, есть rotary drum granulation linefor easier large scale fertilizer granulation line, roller granulation planfor low cost dry powder pellet making, и т. д.. Come to contact us to start your fertilizer making business now!
