With the development of industry and agriculture, there is a lot of waste generated. Including animal manure, déchets agricoles, industrial residue, biogas byproduct, etc.. They will occupy a large space and pollute the environment. Using them as fertilizer is an excellent option to manage the waste. But many people don’t know how to process them into organic fertilizer quickly and easily. Pour ça, YUSHUNXIN engineering equipment Co., Ltdcan offer you professional organic fertilizer equipment and guidance. If you need them, Veuillez nous contacter immédiatement.
Paramètres principaux
Capacité: 1-20 ème
Forme finale:Powder or granule or liquid
Taille de granule finale: 1-10 MM
Types d'équipement: machine à compost, Granulateur, séchoir, broyeur, mixer, screener, packaging equipment, etc.
Matériel d'application: fumier animal, paille, cosse de riz, sciure, gaspillage des champignons, résidu de biogaz
What equipment is needed in organic fertilizer making process?
4 Main organic fertilizer production lines in YUSHUNXIN engineering equipment factory
En général, how to make organic fertilizer is depended on what organic fertilizer you want to produce? Dans ce cas, we especially design organic fertilizer systems of powder, granule, microbial and liquid for your choice. You can choose the best solution according to your needs.
How to make powdery organic fertilizer?
If you need a organic fertilizer production line with a low cost, le production line of powdery organic fertilizer est votre meilleur choix. It isthe simplest organic production line à yushunxin. It consists of composting machine, fertilizer feeder, broyeur, screener en poudre, packaging equipment and conveyor. To a certain extent, less equipment means lower costs. Does it mean lower capacity? Bien sûr que non. The powdery organic fertilizer preparation line has a capacity of 1 t/h-20 t/h. If you use poultry manure as fertilizer, you can treat 30 -1,400 tons of poultry waste a day. So it is one of our hot sale organic fertilizer processing lines.
Low cost powder organic fertilizer making line for sale
Ligne de production en engrais organiques poudrés
Capacité: 1-20 ème
Product: Poudre
Conception: tourneur de compost, feeder, broyeur, screen, emballage, etc.
Matériel d'équipement: Carbone en acier Q235 / alliage
Application:Cow dung/ chicken poop/ pig manure/ goat manure, etc.
What is the technology of producing organic fertilizer granules?
Proveded you want improve your fertilizer quality, you can choose to make it into pellets. Pour ça, we can provide you with thegranular organic fertilizer production line. On the basis of the powdery fertilizer making line, it adds some other machines. Par exemple, batching machine can be used to rich fertilizer nutrients and improve its proportion accuracy. Fertilizer mixer can fully mingle the materials again. The granulation equipment can turn powdery materials into pellets. Then the drying machine, cooling machine and coating machine will further process the particles. These machines will remove their water content and prevent nutrients loss. Donc, the produced pellets are not easy to stick and more convenient to transport and store.
Organic fertilizer granule making system for sale
Granular Organic Fertilizer Production Line
Capacité: 1-20 ème
Product:Granules
Conception: tourneur de compost, machine par lots, broyeur, mixer, Granulateur, screen, séchoir, glacière, emballage, etc.
Matériel d'équipement: Carbone en acier Q235 / alliage
En outre, Nous concevons également bio organic fertilizer making system pour toi. Because of microorganisms adding, you can produce better organic fertilizer. Pour ça, you can choose to prepare powdery or granule biofertilizer freely. Cependant, the former, we recommend you add bacteria when mixing, while the latter, after drying. De cette façon, the microorganisms can fully play their roles. Alors, for functional bacteria choosing, you can use Bacillus, Azotobacter, Actinomycetes, etc in the process of bio fertilizer production.
Bio fertilizer granule making process
Bio Organic Fertilizer Production Line
Capacité: 1-20 ème
Product:Powder or Granules
Conception: tourneur de compost, machine par lots, broyeur, mixer, Granulateur, screen, séchoir, glacière, équipement de revêtement, emballage, etc.
Matériel d'équipement: Carbone en acier Q235 / alliage
Application:Cow dung/ chicken poop/ pig manure/ goat manure, etc.
Alors, how to dispose of liquid manure waste? You can turn it into liquid organic fertilizer. There isprofessional liquid fertilizer making system pour toi. It consists of separation, filtration, Stérilisation UV, auxiliary material batching, fermentation, sediment, filling, etc.. High automation and stainless steel material use. Donc, it can help you finish the production of liquid fertilizer making from manure slurry.
Liquid fertilizer making system design
Liquid Organic Fertilizer Making system
Capacité: 1-100 t / d
Product: liquide
Conception:Liquid separator, filter, UV sterilization machine, material batching equipment, liquid reactor, sediment tank, liquid filling machine, etc.
Matériel d'équipement:Stainless steel
Application:biogas liquid, waste water from livestock and poultry
What raw materials can the system use in the production of organic fertilizer?
Materials preparation is the basis of making high quality organic fertilizer. En général, there are various materials can be used to produce organic fertilizer. Including animal manure, déchets agricoles, industrial residue, biogas residue etc. Knowing more about them can make it easier to prepare organic fertilizer you need.
If you have a farm for raising chickens, cows, pigs, sheep, etc.. And you are worried about how to manage their waste. We recommend you to make them into organic fertilizer. Because animal manures contain rich organic matters and N, P, K nutrients, which are necessary for crops to grow up. Among a variety of animal manures, using poultry droppings as organic fertilizer material is better. Because of its richer nutrients than others. Par exemple, chicken manure contains 1.63% azote, 1.54% phosphore, 0.85% potassium. It is almost three times more than livestock manure nutrients content. If you want to improve the N, P, K content in the production of organic fertilizer. You can add more poultry manure.
Agricultural waste is another excellent choice to prepare organic fertilizer. It contains straw, soybean meals, cotton meals, mushroom residues, etc.. During the process of making manure, you can use them in two aspects. Increasing nutrient content and reducing water content.
You also can use distiller’s grains, vinegar grains, sugar residue and furfural residue to produce fertilizer. The industrial waste has rich organic matter and nutrients needed by plants.
As biogas has become one of the important energy sources in ou daily life. It was found that the by-products of biogas – biogas residue and biogas slurry are good raw materials for organic fertilizer production. Biogas residue is rich in organic matter, humic acid, azote, phosphore, potassium, etc.. So it is an ideal source of organic fertilizer manufacturing. Biogas slurry is a good quick-acting liquid fertilizer, and it can prevent pest disease.
Which composting method is suitable for fermenting the above organic fertilizer materials?
De ce qui précède, we can know that composting plays an important role in organic fertilizer manufacturingg. But how to compost organic waste quickly? Ici, we recommend you use a professional compost machine. En général, you can prepare compost in 3 ways. Compostage de rainure, windrow composting or in-vessel composting. You can choose according your needs. Whether you choose any method, we can provide you with correspondentfertilizer compost equipmentwith high quality.
Compostage de rainurefor both large and small scale compost production
If you plan to produce organic fertilizer in a large scale, we recommend you to choose composting materials in the trench. Because the largest compost trench you can build has a wide range of 30m and a depth of 3m. If you want to enlarge your organic fertilizer production scale, you only need to increase the number of trenches. Combining with the transfer vehicle, our compost turning equipment can be used for multiple-groove fermentation. Dans ce cas, Turner de compost de type roueis the optimal option for your large scale composting. En plus, for small scale composting in grooves, il y a aussi groove type composter et chain plate composterall are ideal choices for you.
Windrow compost– no extra building
But if you want to compost fertilizer on the ground, windrow composting methodis more suitable for you. Pendant ce processus, you only need to pave the raw materials in long windrows and drive a windrow compost turner to turn them. Then you will get quality compost after 20 jours. This compost method has features of low cost, high flexibility, opération facile, etc.. If you are interested in this kind of compost making machine, you can choose crawler type compost turner andmoving type compost turnerto compost materials.
In-vessel compostor for faster fertilizer fermentation
Compostage dans le vaisseaufor faster fementation
If you hope to ferment materials faster, Vous pouvez choisir in-vessel compostingequipment. It adopts closed fermentation method. So only needs 10 heures, it can complete the harmless treatment process. De plus, it is designed with professional gas waste recycling system, which meet your requirement of more environmentally fertilizer friendly composting. En outre, in order to meet the different requirements of customers, we design two types of fertilizer fermentation tank for your choice. Ils sont vertical fertilizer compost pot et horizontal fermentation tank.
How to make organic fertilizer into pellets quickly?
Pour turn organic fertilizer powder into pellets rapidement, a suitable organic fertilizer granulation machine is indispensable. Generally, our company can offer you disc granulator, double roller pellet machine, new type pellet equipment and rotary drum granulator. They can fully meet your requirements for organic fertilizer granule manufacturing. Par exemple:
Small scale organic fertilizer machine for pelletsmaking
How to finishsmall scale organic fertilizer granules makingbetter? Disc granulatorand double roller extrusion equipment are both excellent choices. The former has features of 0.5-6 capacité t / h, sur 93% taux de granulation, prix économique. The latter is better for organic materials with a water content lower than 10%. Alors, with different extrusion rollers use, you can choose to produce organic pellets with 3-10 mm and shape of flat ball, ovale, pillow, etc freely. En outre, un Machine de presse à double rouleaucan prepare 1-3 tons of compost powder into organic fertilizer pellets quickly.
Small scale organic fertilizer granulator for sale
Granullateur d'engrais organique de nouveau type à vendre
1-8 t/h compost to pellet equipment
Cependant, if you want to prepare organic fertilizer granule with a high hardness, it is advisable to buy anew type organic fertilizer granulation equipment. This machine mainly makes use of the friction between stirring teeth and equipment wall to granulate organic manure. So the produced fertilizer pellets have a high harness, which is beneficial for transport and using. This is also the reason why it is also known as stirring teeth granulator. Its output is 1-8 ème, it is enough for small and medium scale organic fertilizer plant use.
Industrial organic fertilizer pelletizer with a large capacity
But for large scale industrial organic fertilizer granule making, more fertilizer manufacturers prefer togranulateur de tambour rotatif. Sa plus grande capacité peut atteindre 30 ème. How about the granulation rate? Sur 90%. Can it withstand the corrosion from the large scale manure materials process? Bien sûr. We especially add rubber lining and cleaning holes to it. The former has a high performance in erosion resistance. While the latter can prevent material sticking to the equipment wall and reduce the erosion. Only need to hit cleaning holes with a hammer, the sticking materials will fall.
Before compost making, the moisture content must not exceed 65%. If it exceeds, you can use the following two methods to reduce it. Pour une chose, vous pouvez utiliser fertilizer dewatering machineto remove excessive water For another, you can add straw, branches or leaves to absorb the water. After doing this, the moisture will be reduced to 60%.
Alors, composting can decrease this number to 30%-45%. It is an ideal moisture content for making powdery fertilizer into pellet. Après avoir granulé, the moisture content will become lower, à propos 15%-20%. But the standard of organic fertilizer is 14%. À ce moment-là, séchoirand cooler are excellent partners for you.
If you need to increase moisture content when manufacturing organic fertilizer. Our equipment can also meet your requirements. Some SX fertilizer machines can be equipped with spray devices for easier water adding. Such as groove type compost turner, Turner de compost Windrow, granulateur de disque , rotary drum pellet machine, etc..
Manure dehydrator for better organic fertilizer makng
Disc pelletizer for wet organic fertilizer granulation
Granulateur de tambour rotatif pour la fabrication de pastilles d'engrais à grande échelle
What is the opptimal fermentation temperature
Why we need to compost organic material? Because it has a bad odor and contains many pest eggs. During compost making, the high temperature will kill harmful bacteria and pest eggs. So it will not affect crop growth. And the most optimal fermentation temperature is between 65℃ and 70℃. Our composting equipment can finish it easily.
How to produce uniform size fertilizer by screening
Screening is the key to separating qualified and unqualified fertilizers. According to actual needs, our engineers design two types offertilizer screeners. Powdery screening machine and granule screen machine. The former can separate finished fertilizer powder and waste. The latter can divide manure particles into three parts. Small pellets and fine powder, 3-5 mm particles, and large granules. After screening, the unqualified pellets will be returned to crush and make into pellet again.
Temperature changing in composting
Screening machine details
What is the cost of organic fertilizer production?
The lastest feedback of YUSHUNXIN organic fertilizer making lines
Over the past more than 20 années, many organic fertilizer manufacturers start their making plant with YUSHUNXIN fertilizer equipment. They all give a good feedback.
“The pan granulation line can produce organic fertilizer pellets in uniform size quickly. Alors, what surprised us even more was its 93% granulation rate and favorable price. Thank you very much for your recommendation to ourorganic fertilizer plant in south africa.”
“It works good. The in-vessel fermentation tank cancompost fertilizer year-round in Russiaeffectively. Alors, there is no ordor pollution. It is helpful to disposal the manure waste in our farms! Thank.”
“Le liquid fertilizer production line in Australiais working very well. It can quickly process poultry manure on our farm into liquid fertilizer that can be sold. Thank you very much for your help in the installation and use of the equipment.”
Why to choose YUSHUNXIN fertilizer equipment factory as partner
YUSHUNXIN is the leading fertilizer equipment manufacturer in China. En outre, it has nearly 20 years of experience in the production of organic and compound fertilizer equipment. So it can provide you with high quality fertilizer equipment at the best price. En outre, we can offer you the best service. Including free project design, featured customization machine and considerate after-sales service.
