In the process of fertilizer manufacturing, the disc granulator machine is one of the key equipment to process powder fertilizer into granules. Because wet granulation method adoption and compact design, it has characteristics of high granulation rate, low investment, wide granule size, etc.. En outre, combining with corresponding fertilizer equipment, such as compostor, mixer, broyeur, séchoir, cooler and so on. You can create a disc granulation line to help you produce higher quality fertilizer pellets, whether it is organic or compound.
disc granulator for sale
Paramètres principaux
Capacité: 1-6 ème
Taille des granules: 1-8 mm
Taux de granulation: sur 93%
Humidité du matériau d'alimentation: 20-40%
Taille du matériau d'alimentation: 50 mailles
Matériel d'équipement: Acier au carbone Q235, Alliage
Application: fumier animal, résidu de biogaz, humus, NPK, Bentonite, mineral waste, etc.
How a pan granulator works to make fertilizer into granules?
When it comes to the working principle, il contient 2 parties. Wet granulation methodand the disc rotation. The former makes us of liquid cohesion to facilitate fertilizer powder granulation. While the latter generatecentrifugal force, which make powder roll together and form into pellets. The whole process is as follows:
D'abord, the processed powder materials will be transported into the disk and added with some water.
After the pan granulator is set in motion, the disc will be driven by transmission devices.
Then the fertilizer materials will move upward under the action of the rotation of the disc, and fall due to gravity.
Dans ce processus, the powder fertilizer will roll and stick to each other and finally formed into round fertilizer granules.
After reaching the predetermined diameter, the granulated fertilizer will be out of the pan to the next procedure.
Its granulation rate can reach more than 93%, This means that you can make more fertilizer granules with the same amount of powder materials feeding. So you can turn powder into fertilizer pellets faster and with less material waste.
Using pan pellet machine, you can prepare granular fertilizer with 1-8 mm diameter easily. You can regulate the fertilizer pellet size freely without extra parts replacement and auxiliary machine.
While pelletized fertilizer discharge, the machine can granulate left powder material and new feeding. À savoir, the disc fertilizer granulation process is continuous and not batch by batch.
D'abord, the disc for fertilizer granulation adopts durable Q235 carbon steel. And the plate bottom makes use of radiant steel plates to reinforce itself, so that it becomes more durable and never deforms. De plus, we also design scraper to remove the materials stick to the pan pellet equipment to reduce the erosion to equipment. So pan granulator can offer you service for a longer time.
Inquiry the pan pelletizer for your fertilizer making now!
How do you control the granules size in pan pelletizer granulation?
En général, fertilizer production suppliers also have different requirements in granules size. And they may want to change the size of their fertilizer pellets in the future. So how to regulate the particle size with disc granulator machine? Généralement, there are two ways to regulate the granules size.
Changing moisture content
D'abord, you can change the pellet size by controlling the water content, and the water spray system can help you control the raw material moisture easily. Moins d'eau, taille plus petite; beaucoup d'eau, plus grande taille.
Adjusting disc angle
And another solution to this problem is regulating the pan slope angle. You can adjust the angle between 35 degrees and 55 degrees to regulate the final granules size. Forte pente, taille plus petite; pente lente, plus grande taille. De cette façon, you can produce particles of the diameter you need within 1-8mm.
fertilizer disc pelletizer diagram
disc angle adjust for fertilizer pellet size changing
Organic fertilizer granules making with pan pelletizer
Which type of disk pelletizers is suitable for your fertilizer pellet making?
It is common that different customers have different needs and requirements in production. As a professional and considerate supplier, we design various types of disk pelletizers for you. Whether you have a small, medium or large fertilizer production line, whether you want to produce organic or compound fertilizers, they can meet your needs.
Parmi eux, SXYZ-1800 is the one with the smallest output, à propos 0.8-1.2 tons/h. It is an ideal choice for you, if you want to start asmall scale fertilizer making. The largest output one is SXYZ-3600, à propos 4-6 tons/h, it is suitable for the medium scale fertilizer production line. If you need larger scale production, you can increase the number of pan granulators to expand the output. En outre, they can both be used in producing organic fertilizers or compound fertilizers.
Details technology parameters of pan granulation machine:
Enfin, the price of disc granulator machine is an item most customers pay attention to. And it is a major factor in determining whether customers are willing to buy this fertilizer granulation machine. Ici, you can buy disk granulation machine from YUHSUNXIN at a factory price. 3,000 dollars/set to 16,000 dollars/set in 2025. En général, the disc granulator price is closed to related to the capacity.
A small-scale disc pelletizers designed for laboratory use or small farms may start from around $3,000 à $4,500. These compact machines are suitable for processing small batches of organic fertilizer or other powdery materialsdans 0.5-1.5 tonnes par heure.
Pour 1.5-3 TPHmodels commonly used in commercial fertilizer plants, the price typically ranges between $4,400 et $10,000. These machines usually have a larger disc diameter, adjustable inclination angles, and automated feeding systems, making them more efficient and suitable for continuous production.
Large-scale disc pellet machines designed for industrial fertilizer production lines can cost anywhere from $10,000 to over $16,000. These machines feature higher output capacities of3-6 ème, durable materials, and advanced control systems to ensure uniform pellet size and density.
It is important to note that the machine price is not the only cost factor. Buyers should also consider related expenses such as installation, transport, and maintenance. En plus, customization options like anti-corrosion lining or automatic spraying devices may increase the investment of pan granulation machine purchasing. If you want to know detail price of disc pelletizer you need, vous pouvez nous contacter.
3-6 TPH disk granulator machine in YUSHUNXIN factory
Granulateur à casserole avec pulvérisation d'eau
Stainless steel disc pelletizing machine
Inquiry precise quote for disc granulation machine!
Can pan pelletizer be used in large scale fertilizer pellets making?
Bien sûr. En général, a pan granulation can process 1-6 tons of pellets per hour for you. For larger scale organic and chemical fertilizer production, you can increase the number of disc granulation machines. Especially when you setup aindustrial disc fertilizer granulation line. Combining with corresponding equipment of composting, crushing mixing, séchage, refroidissement, emballage, etc., you can finish large scale organic or compound fertilizer manufacturing easily. Par exemple,
10 TPH fertilizer granulation line with pan pelletizer
Pour 10 t/h organic fertilizer production line, you can use two sets of SXYZ-3600 pan pelletizers
Besides the above information, you may still want to know more about pan pellet equipment. There are some common FAQs about disc granulator we summarize from our past customers’ feedback for your reference.
UN: Before disc granulation, you need to make sure the raw material moisture content about 30%. Because in this case, powdery fertilizer materials can combine with each other to form into pellets effectively. Then what is the water content of the fertilizer pellets after pan granulation? Can it be below 10%? It means a low possibility of sticking and easier transport and storage? En général, the fertilizer granule moisture content is about 20% after disc pellet making. But you can use rotary drum dryer to reduce the granule water content to below 10%.
UN: Bien sûr. Comme mentionné ci-dessus, YUSHUNXIN pan pellet machine usually adopts Q235 carbon steel. Mais, in order to fully meet your requirements, there is also disc granulation machine with stainless steel lining to further improve the erosion resistance and prolong the service life. En plus, you also can choose customized disk granulator with spray design, power, etc..
UN: Les deux ne posent aucun problème. Comme mentionné ci-dessus, YUSHUNXIN disc granulator machine can granulate not only chicken poop, bouse de vache, déchets de porc, déchets de champignons, etc but also N/P/K powder, bentonite, zéolite, etc.. If you are still not sure, you can contact us immediately for an answer.
UN: 5-8 minutes. This granule making equipment adopts wet granulation method. Under the help of water, powder material will combine with each other more quickly and effectively. Donc, you can finish the turning from powder to pellets within 5-8 minutes. But this is a continuous process instead of batch by batch.
UN: About 50 engrener. Using this kind of raw material, you can produce fertilizer pellets easier. And with a more beautiful appearance.
organic and compound fertilizer pellets from disk pellet machine
established disc fertilizer granulation plant
Why choose YUSHUXNIN among so many pan granulator manufacturers?
When you have a certain understanding of the disc granulator machine. The next step is to find a reliable company so that you can buy high cost-effective equipment
YUSHUNXIN Engineering Equipment Co.Ltd.is definitely an ideal choice for you. It is the leading brand of fertilizer equipment in China and has nearly 20 years of experience in fertilizer equipment manufacturing. YUSHUNXIN has a professional team comprised of experts, professors and senior engineers and is dedicated to the research, development, manufacture and promotion of organic fertilizer & équipement d'engrais composé. What is more important is that our products are complete in specifications and quality, and all indicators far exceed national and international standards. These help us earn trust from domestic and foreign customers.
