Are you finding solutions for liquid fertilizer manufactruing? As aprofessional fertilizer equipment manufacturer. YUSHUNXIN can offer you not only business plan for making manure and urine into liquid organic fertilizer, but also NPK liquid fertilizer production line. It contains crushing, reaction, filtering, liquid filling and so on. Además, as a fertilizer machine source factory, you can buy liquid fertilizer machines at a favorable price. If you want to start liquid organic or NPK fertilizer production as soon as possible, welcome to contact us for customized design.
Línea de producción de fertilizantes líquidos en venta
Contact us for your liquid fertilizer making line immediately!
How to make liquid organic fertilizer from manaure?
En general, for organic liquid fertilizer plant setup, the process contains 6 pasos:
Manure liquid separation
Animal manure is an excellent material for liquid fertilizer making. But it is usually a mixture of liquid and solid. So you need to separate liquid manure from the solid first. How to separate liquid from solids? For industrial liquid fertilizer manufacturing, it is advisable to use amanure solid-liquid separator. Only several minutes, you can distill liquid manure to start making organic liquid fertilizer. Además, the left solid manure is suitable forsolid organic fertilizer making.
Filter and UV disinfection device for liquid fertilizer making
Filtering to remove impurities
Then in order to ensure the high quality liquid fertilizer production, automatic filters will perform secondary and tertiary purifying on liquid animal manure. De este modo, mini waste particles will be completely removed from your materials.
Desinfección UV
En este proceso, disinfection of liquid fertilizer making material is necessary. Because raw manure liquid material contains various pathogens. Such as bacteria, viruses, parasites, etc.. They will harm crops and plants. But with UV disinfection machines, you can make materials harmless quickly. And compared with chemical disinfection, it is more environmentally friendly.
Batching auxiliary materials
Due to making more profits from liquid fertilizer production line, besides manure liquid, we usually need to add some auxiliary materials. Por lo tanto, you can prepare liquid fertilizer, which is suitable for local farming conditions. Por ejemplo, adding micro elements and NPK materials to enrich the nutrients of final liquid fertilizer. Or batching some fermentation agent to speed up liquid fertilizer fermentation.
Liquid fertilizer making material batching equipment
Liquid fertilizer reactor in factory
Liquid fertilizer reaction
Próximo, the most important step in liquid organic fertilizer manufacturing process – fermentación. It is key to converting nutrients into organic materials into forms that are more easily absorbed by plants. Además, in this process, beneficial microorganisms, like actinomycetes, nitrifying bacteria, phosphatizing bacteria, etc.. can reproduce. And manure odor will disappear and fertilizer nutrient elements become more stable. Aquí, we have professional reactors for liquid fertilizer preparation. It usesacero inoxidableas materials, which have high erosion-resistance.
Finalmente, packaging finished liquid fertilizer for easier transport, storage and use. Yushunxin puede ofrecerle una máquina de llenado de líquido automático, which has characteristics of precise quantitative system, automatic filling, covering, labeling, etc.. So you can complete the liquid fertilizer packing in a short time. Aquí, we can customize machines according to your bottle capacity. Como 1 liter, 5 liters or more.
Can the liquid fertilizer production line operate with NPK liiquid fertilizer making? Por supuesto. The mechanial liquid npk fertilizer manufacturing process is as follows
The first step in making NPK liquid fertilizer is selecting high-quality raw materials. Common nitrogen sources include ammonium nitrate and urea. Phosphorus you can use phosphate rocks, while potassium sources often include potassium chloride or potassium sulfate. Además, in terms of material shape, it is advisable to use powder NPK materials to make liquid fertilizer.
Primero, you need to convert solid NPK powder into the liquid. Aquí, correct proportions of N, P, and K is important. Advanced YUSHUNXIN npk liquid fertilizer making line has automatic batching machine. Por supuesto. There is water adding system to control the liquid feeding precision.
Entonces, in order to produce quality npk liquid fertilizer, you need to make solid NPK fully dissolve in water. Aquí, liquid fertilizer reactor is necessary. Por una cosa, with hot temperature, it can break down raw material into molecules, which is easier to dissolve in the liquid. Por otro, there is mixing shaft inside the liquid reaction tank to speed up the NPK liquid reaction.
After mixing, the NPK fertilizer solution undergoes filtration to remove any undissolved particles. This step is crucial to prevent clogging in irrigation systems and ensure the uniform application of nutrients. Aquí, we can offer you liquid fertilizer reactor with automatic filtering system.
The pH of the solution is adjusted to an optimal range for plant absorption, usually between 5.5 y 6.5. This step enhances nutrient uptake efficiency and prevents potential plant damage. We design special batching tanlk for your NPK liquid fertilizer plant.
The final NPK liquid fertilizer is stored in tanks for more stable property. The end, the same as organic liquid fertilizer making, it is packing NPK liquid fertilizer with liquid filling equipment.
Price of liquid fertilizer machines is an item most liquid fertilizer manufacturers focus on. En general, necesitas preparar $50,000-$300,000 Para una línea básica de producción de fertilizantes líquidos. Debido al diseño más refinado y la adopción de material de acero inoxidable. Entonces, La cita precisa está estrechamente relacionada con muchos aspectos. Including capacity, machine types, system design, etc.. If you need more precise quote for your liquid fertilizer making machines, welcome to contact us immediately.
Can the production line make liquid fertilizer from cow dung?
Manure waste to liquid organic fertilizer manufacturing
The answer must be yes. Using this liquid fertilizer manufacturing line, you can choose to make liquid fertilizer from various organic waste. Como el estiércol de pollo, pig waste or other animal manure, both poultry manure and livestock poop. Por supuesto, these containcow dung liquid fertilizer preparation. Además, you can add water soluble humic acid, water soluble NPK or other trace elements to enrich the nutrients of your liquid fertilizer according to local conditions.
¿Puede la línea de producción de fertilizantes líquidos también hacer fertilizante soluble en agua??
Sí, También se puede adaptar una línea de producción de fertilizantes líquidos para producir fertilizante soluble en agua. En comparación con los fertilizantes orgánicos líquidos tradicionales, Los fertilizantes solubles en agua requieren un proceso más preciso para garantizar 100% solubilidad sin dejar residuos. Para esto, hay 3 consejos para ti.
Elegir los materiales de disolución, such as urea, nitrato de potasio, o fosfato mono potasio, etc para la fabricación de fertilizantes solubles en agua.
Además, Necesita micronutrientes quelantes y una mezcla exhaustiva. Aquí, La línea de fabricación de fertilizantes líquidos de yushunxina ofrece un tanque de lotes para un elemento traza que agrega precisión y tanque quelante líquido con eje de mezcla y sistema de calefacción.
Seguido de filtración fina de fertilizante soluble líquido. Podemos ofrecerle componentes de membrana de ultrafiltración. Porque, El tamaño de poro de la membrana es 0.03 μ m-1nm, que puede eliminar las impurezas más profundas. Incluyendo coloides, turbiedad, químicos orgánicos, bacterias, etc con el tamaño mayor que 2um. Esto asegura que el fertilizante líquido producido sea claro y tenga una mayor solubilidad.
Componentes de membrana de ultrafiltración para fabricación de fertilizantes solubles en líquido
Por lo tanto, con actualizaciones de equipos adecuadas, La línea de fabricación de fertilizantes líquidos puede fabricar fertilizantes solubles en agua de alta calidad. Los productos son mejores para el riego por goteo y la pulverización foliar. Esta flexibilidad hace que la línea de producción sea más rentable para los fabricantes de fertilizantes líquidos que desean expandir su gama de productos.
Is there operational liquid fertilizer plant in Australia?
Por supuesto. In the past over 20 years, we had helped many fertilizer manufacturers start their liquid fertilizer production business. Por ejemplo, the project ofmaking organic liquid fertilizer from poultry manure in Australiawith 10 tons/day capacity. El cliente se centró en el 2 Aspectos para la fabricación de fertilizantes líquidos. Son los patógenos de fertilizantes orgánicos líquidos que se eliminan y 5 Tierra 20 L Embalaje de líquido. Aquí, Le ofrecimos un reactor líquido con diseño de calefacción, y equipo flexible de llenado de líquidos.
Austrilia liquid fertilizer manufacturing plan disscussing
¿Qué método se usa en la reacción de fertilizante líquido orgánico?? Anaerobic or aerobic fermentation?
El sistema de fermentación de fertilizantes líquidos de yushunxina utiliza principalmente el diseño de fermentación anaeróbica. In liquid fertilizer reactor tank, there is an automatic air extraction system, which can create an anaerobic environment quickly for fast liquid fertilizer making. Además, it has mixing blades inside. This is beneficial for improving anaerobic bacteria activity to decompose nutrients into smaller molecules that are easier to absorb.
For industrial liquid fertilizer production line, speed is essential. But how to prepare liquid fertilizer fast? Hay 4 tips for your reference.
Add suitable bacteria
Como se mencionó anteriormente, liquid fertilizer making mainly relies on bacteria to decompose materials. So you can add some extra beneficial bacteria to speed up the liquid fertilizer manufacturing process. Such as compound spores, compound yeasts, compound lactobacilli, compound enzyme preparations, etc..
Mixing various materials evenly
Then mixing is a method to make bacteria distribute evenly in raw materials. So it can fully play its role in facilitating the fermentation of liquid organic fertilizer. Aquí, you don’t need to add a professional mixer. Our liquid fertilizer reactor tank has its own mixing shaft inside.
Heating liquid fertilizer
Además, you can add a liquid heating tank in liquid fertilizer production line. Anaerobic microorganisms are generally more active in warm conditions. 30-40°C is considered the ideal temperature range for mesophilic anaerobic fermentation. At this temperature, the growth of microorganisms and the decomposition of organic matter are relatively rapid.
Buy automatic liquid fertilizer making machine
With high automation, there is a lower labor force cost and faster liquid fertilizer making process. Our whole liquid fertilizer manufacturing system is controlled by PLC control system. It can monitor and adjust the temperature, oxygen content, material status, etc in real time. De este modo, you can create a better environment for liquid fertilizer making.
Diseño del sistema de fabricación de fertilizantes orgánicos líquidos
Automatic control system for liquid fertilizer machines
Is there more details about liquid fertilizer manufacturing process?
After determining liquid fertilizer equipment you want to buy, it is necessary to find a reliable liquid fertilizer machine manufacturer. Aquí, Yushunxin es una excelente opción. Hay 3 reasons.
High liquid fertilizer equipment quality
All liquid fertilizer equipment uses stainless steel as material, which can withstand the erosion from large scale liquid fertilizer processing for a long time. Then there are professional certificates of equipment quality for you.
Customized liquid fertilizer making project plan
In order to help you start liquid fertilizer making successfully, we will design production plan according to your requirements and actual conditions. Including capacity, material, presupuesto, final product, etc.. It also contains customized liquid fertilizer equipment design charging.
Considerate after-sales services
After receiving liquid fertilizer equipment, we can offer you guidance for operations and installation. If you have any other things want to know, we will also provide you with the best solution as soon as possible.
