Línea de granulación de doble rodillo para la fabricación de fertilizantes compuestos en Australia

With the development of agriculture in Australia, more and more companies expand their business to the fertilizer manufacturing. Especially those whose products can be used as fertilizer material. When they want to make fertilizer from their products, professional fertilizer equipment can help them a lot. On 2nd September 2022, a company, which is committed to environmental remediation technology, inquired about how to prepare compound fertilizer out of super phosphate and its proprietary dry powder reagent? Then after discussing the details of his requirements, we sent him a 2t/h double roller granulation line for línea de fabricación de fertilizantes compuestos. The following are the specific details of communication in this case:

Compound fertilizer plant investor come to YUSHUNXIN visit roller granulator
Compound fertilizer plant investor come to YUSHUNXIN visit roller granulator

Project Overview

  • País: Brisbane, Australia
  • Capacidad: 1-2 T/H
  • Material: super phosphate, proprietary dry powder reagent
  • Requisito: Compound fertilizer granules making
  • Solución: roller press granulation line

Are there any requirements for powder raw material?

Como se mencionó anteriormente, this customer from Australia wanted to make compound fertilizer from super phosphate and its proprietary dry powder reagent. So he asked us are there any requirements for powder raw material? Is this powder reagent suitable for complex fertilizer production?

What kind of materials suitable for phosphate-based compound fertilizer making?

SX fertilizer processing machines are made of anti-corrosion, wear-resistant steel. So they have high adaptability and are suitable for many kinds of chemical materials processing. Sin embargo, there are two items you need to focus on when choosing materials for your manufacturing of compound fertilizer.

  • Por una cosa, it is absolutely not allowed to use harmful materials or materials that will produce harmful substances after mixing together.
  • Por otro, you need to select materials according to your needs. Para SSP fertilizer making, you also need to buy sulfuric acid or nitric acid. Pero, if you plan to produce phosphate-based NPK compound fertilizer, you also need to add materials that contains rich nitrogen and Potassium. Such as urea and ammonium sulfate can provide nitrogen for your complex fertilizer making. Potassium chloride (FREGAR) and potassium sulfate (COMPENSACIÓN) contain rich potassium nutrients.
Compound fertilizer granules made by SX equipment
Compound fertilizer granules made by SX equipment

Is this powder reagent suitable for complex fertilizer production?

For this Australian client, super phosphate is a source of phosphate elements in compound fertilizer. Además, the powder reagent has the ability to reduce heavy metals and other pollutants in soils, water and industrial solids and sludges. If using it in soil, it can neutralize acid, trap trace metals and prevent leaching, whilst enhance nutrient retention capacity and promote vigorous plant growth. Por lo tanto, it is an ideal choice to improve compound fertilizer quality.


Which granulator is suitable for your compound fertilizer production?

The customer from Australia planned to turn his powdery materials into granular compound fertilizer for commercial purpose. And the phosphate-based compound fertilizer pellet output is 1-2 T/H. Para esto, el double roller granulation line es la mejor opción.

1-2 tons complex fertilizer pellets making output

In terms of capacity, roller granulator is an ideal choice for small scale chemical fertilizer granule production. En general, it has 3 modelsSXDJ-1T, SXDJ-1.5T and SXDJ-2T. Their output of phosphate-based compound fertilizer pellets are 1 T/H, 1.5 t/h and 2t/h respectively.

Double roller granulator for dry granulation
Double roller granulator for dry granulation
ModeloFuerza (KW)Granule Diameter (mm)Roller Sheet Size (mm)Dimensions (mm)
SXDG-1T153-10150×2201450×800×1450
SXDG-1.5 T18.53-10150×3001450×850×1500
SXDG-2T223-10185×3001630×850×1650
Roller sheet with 20CrMnTi steel material
Roller sheet with 20CrMnTi steel material

97% Granulation rate of phosphate-based powder

Además, el 97% high granulation rate of most chemical powder is also an highlight that attract fertilizer mamufacturers. Por un lado, the ball sockets on rollers has same size, which is key to press phosphate powder mixture into fertilizer pellets. Por otro lado, there is stirring teeth and screen under the rollers to generate granuar complex fertilizer without sticking.

Low Cost for complex fertilizer pellets production

Because the double roller extrusion machine mainly adopts dry extrusion granulation method, which makes fertilizer preparation process nearly without water. So it doesn’t need to spend money on drying and cooling. General, the roller press granulation line for 1- 2 T/H phosphate-based compound fertilizer manufacturng needs 6 machines. Including batching machine, SXNS-40 urea crusher, double shaft mixer, SXDJ-2T roller granulator, SXGS-1030 screener and packing equipment.

Roller granulation line for compound fertilizer production
Roller granulation line for compound fertilizer production


Is there this fertilizer making line in Australia you can visit?

If you want to know how the whole double roller granulation line works to produce compound fertilizer, we can send you related pictures and videos. They were all filmed on site in our equipment manufacturing factory or customers’ fertilizer making workshops. And if you want to further test it, you can come to our factory for on-site inspection. Our fertilizer equipment manufacturing factory is located in Chengguan Township, Ciudad de Xingyang, Ciudad de Zhengzhou, Provincia de Henan, Porcelana.

Sitio de producción de equipos de fertilizantes
Sitio de producción de equipos de fertilizantes

The above are details about our communication with the customer from the Australia. Además, double roller granulation line, we also can provide you with solutions for compoud fertilizer production. Ellos son economical disc pelleting system, rotary drum granulation plan with large capacity and high erosion resistance, etc.. Si estás interesado en ellos, Por favor contáctenos de inmediato.

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