Compared with powdery fertilizers, granular fertilizers have better fluidity. إنه, granular fertilizer is more convenient to transport, store and use. Because after granulating, your fertilizer has a lower possibility of sticking and layering. لذلك, more and more fertilizer manufacturers invest in granular fertilizer making plants. Thus, how to make granular fertilizer? What equipment is needed in the fertilizer granulation line? What is the price of a fertilizer granulation plant setup？إس إكسcan provide you with all answers.
Fertilizer granules produced by SX granulators
Get details design for your fertilizer granulation plant!
How to make granular fertilizer? What equipment is needed in the fertilizer granulation system?
In order to make high quality fertilizer granules, it is necessary to understand the steps of a complete granular fertilizer production line. And what equipment is suitable for each process? A completefertilizer making systemusually contains 7 steps as follows:
Batching fertilizer materials
Whether you plan to produce organic or compound fertilizer, you will use a variety of raw materials. So it is essential to strictly feed these materials in required proportion. هنا, إس إكس آلة الخلطcan help you a lot.
Crushing into powder
على العموم, the finer the raw material, the easier the granule making, the smoother the final fertilizer pellet appearance. So if you make fertilizer for commercial purposes, it is advisable to grind fertilizer materials withمحطمbefore granulation.
Batching and crushing for quality fertilizer pellets making
If you want to prevent final fertilizer particles from nutrients imbalance, يمكنك شراء fertilizer mixing machinefor your fertilizer granulation line. Because it can blend various materials evenly in a short time.
Granulation of organic and compound fertilizer
It is the most important step in fertilizer pellet manufacturing. لهذا, SX can offer you variousgranulators لاختيارك. Whether you want to make organic fertilizer or produce compound fertilizer, start a start a small scale or large scale fertilizer granulation plant.
التجفيف والتبريد
If you use dry granulation machine, it is dispensable to purchaseمجففand cooler. But when you process fertilizer granules with wet granulation equipment, dryer and cooler are necessary. They can help you remove excessive moisture from fertilizer pellets quickly and make it meet the international moisture requirements. علاوة على ذلك, your fertilizer is easier to transport and can be stored for a long time.
Drying and cooling machines of fertilizer pellets
Fertilizer pellets coater and packaging machine for sale
عادة, you will find that the granular fertilizer will become easy to stick again after a long time storage. And the effect fertilizer will decrease . But if you add a protect film to fertilizer pellets withcoating equipment. The fertilizer granules will have a longer storage time and a longer fertilizer effect.
Packaging to sell
This is the final process of the granular fertilizer production line. عندما pack your fertilizerinto different volumes of bags, you can earn the favor of customers with different needs.
If you want to make granular fertilizer from organic waste, you also need to purchase a manure compost machine. Which can help you complete the harmless process of manure faster. You can choose equipment according to your needs.
How many types of granulation machines can you choose in SX?
Fertilizer granulation line, as name suggests, pellet making machine plays an important role in this system. But there are various granulation machines in the market, which one is more suitable for you? هناك بعض النصائح للرجوع إليها.
Small scale pan granulation machine for low cost fertilizer pellet making
If you want to start a small scale fertilizer granulation, ننصحك بالاختيار disc pan granulator. It is the most cost-effective small scale fertilizer pelleting machine in SX. لشيء واحد, it has a capacity of 0.5-6 ذ, which can fully meet your requirements of produce fertilizer particles in a small scale. لآخر, لها سعر مناسب, only about ＄1,500-＄16,000. And its granulation rate can reach over 93％. It means you can greatly reduce material consumption in the granulation process. لذلك, it can help you produce fertilizer particles at a low cost, whether it isصنع الأسمدة العضوية or compound fertilizer manufacturing.
Pan pellet machine for economical fertilizer granule production
آلة تحبيب الأسطوانة الدوارة لصنع حبيبات الأسمدة على نطاق واسع
Large scale drum pelletizer for NPK fertilizer granulation
But when you want to buy a equipment for large scale fertilizer pellet making, especially theصناعة الأسمدة NPK. The rotary drum pelletizer is your best choice. Because its largest production capacity is 30 ذ, which is much higher than any other granulation machine. And in order to prevent the erosion of a large amount of chemical fertilizer granulation, we especially add a rubber lining todrum granulator. لذلك, it can finish large scale granularنيكcompound fertilizer production easily. And it can be used in preparing low, medium and high concentration of compound fertilizers
Double roller granulator for low content moisture material pelleting
The above two granulators both adoptطريقة التحبيب الرطب, which uses liquid as binder to enhance the cohesive force between materials. But is there a pelletizer ofdry fertilizer granulation? لهذا, SX can offer youdouble roller granulation equipment. It mainly relies on the extrusion force of two rollers to make chemical and compost powder into fertilizer particles. It is nearly no water involved. So you don’t need to buy dryer and cooler for double roller fertilizer granulation line. Then this machine also can greatly reduce your budget for granular fertilizer manufacturing.
آلة التحبيب ذات الأسطوانة المزدوجة لعدم تجفيف حبيبات الأسمدة
What is the price of the granular fertilizer production system?
In the process of choosing production line for your fertilizer making plant, price must is an item you are interested in. You can know the detailed design andprice of fertilizer production linefrom the following.
1-3 t/h disc fertilizer granulation line price
The 1-3 ذ disc fertilizer granulation lineis worth about $10,000-$80,000. It is more suitable for small scale and low cost organic and compound fertilizer preparation. فضلاً عن ذلك, if you want to start a 1-3 t/h granular fertilizer making, you also need to spend money on factory area rent. For 1-3 t/h disc fertilizer granulation line, you should prepare an area of 1,000-3,000 ㎡ (عن 0.25-0.8 acre).
1-3 tph disc fertilizer granulation line for sale
نموذج: 1-3 t/h disc fertilizer granulation line
Budget: $10,000-$80,000
Configuration:Groove type compost turner, SXSF-60 semi-wet compost crusher, آلة الخلط, SXWJ-7015 horizontal mixer, SXYZ-2800 disc granulator, drum dryer, drum cooler, coating machine, granule screen and granular fertilizer packager, belt conveyor and so on (Depend on actual conditions).
Occupied land Area:1,000-3,000 ㎡(عن 0.25-0.8 acre)
How much does this 5-10 t/h double roller fertilizer pelleting system
The price of a 5-10 t/h fertilizer pelleting system usually is $20,000-$150,000. Then in general, this production line will occupy an area of 1,500-5,000 ㎡ (عن 0.5-1.3 acre). If you want to use it produce medium scale NPK compound fertilizer. You can buy adouble roller granulation line. It doesn’t need to spend money on composting machine, dryer and cooler. So you can finish compound fertilizer making at a lower cost. You need to prepare $20,000-$150,000 to purchase this line.
Double roller compound fertilizer granulation production line
نموذج: 5-10 t/h double roller fertilizer pelleting system
Budget: $20,000-$150,000
Configuration: Batching machine, SXLTF-800 chain crusher, SXPJ-2200 disc mixer, double roller granulator, rotary sieving machine and granular fertilizer packing machine, belt conveyor and so on (Depend on actual conditions).
What is the cost of this 10-20 t/h rotary drum fertilizer making line
If you want to set up a large scale fertilizer manufacturing plant, you can chooserotary drum pelleting line. A complete rotary drum granule making system is worth about $10,000-$40,000. فضلاً عن ذلك, you need to prepare a 3,000-8,000 ㎡ site to install the entire fertilizer production line. Using rotary drum pelletizer in your granular fertilizer production process can not only enlarge your fertilizer plant capacity, but also reduce the consumption of energy.
عملية نظام التحبيب الأسطوانة الدوارة
نموذج: 10-20 t/h rotary drum fertilizer making line
Budget: $10,000-$40,000
Configuration: Wheel type compost turner, SXFLF-1000 vertical compost crusher, dynamic batching machine, SXWJ-1630 horizontal mixer, SXZGZ-3210 drum granulator, drum dryer, أكثر برودة, coating machine, rotary sieving machine and granular fertilizer packing machine, belt conveyor and so on (Depend on actual conditions).
Occupied land Area:3,000-8,000 ㎡(عن 0.8-2 acre)
Can the systems process phosphate fertilizer granules?
الجواب هو نعم. Whether disc, roller press or rotary drum granulation system, they are ideal choice for phosphate fertilizer granules production. Especially, the SSP pellets making. You can choose the best one according the capacity and budget for your phosphate fertilizer plant. But, to reduced the acid erosion to the equipment, we recommend you replace the disc and rollers with stainless steel made and 4Cr13 roller sheets respectively.
Stainless steel pan granulator for small scale SSP fertilizer pellets making
4Cr13 stainless roller for fertilizer granulation of erosion material
phosphate rock fertilizer pressing granules
فضلاً عن ذلك, as mention above, the systems can fully meet your requirements of organic fertilizer pellets making and complex fertilizer granulation. Including cow dung pellet making, chicken litter granulation, NPK pellets production, ice melt granule manufacturing, إلخ.
Successful solutions for organic and compound fertilizer granule making all the world
If you want to learn our fertilizer granulation lines in details, there are some videos and solutions from our past successful cases all the world for your reference. مثل
